FAISAL QADIR

Principle Duties and Responsibilities:

1. Monitoring and logging parameters.
2. Reporting and rectification in case of deviation from normal conditions.
3. Handing over and taking over the jobs safely.
4. Ensure that jobs activities are being performed safely.
5. Safe start-up, shut-down, and emergency handling.
6. Communication of all activities with supervisors and other operators.
7. Safe operation of plant.
8. During emergency conditions helps other area operators.

I gained the following experience of

1. Chemical cleaning of Equipments
2. Catalyst Loading.
3. Reduction of Catalysts.
4. Packing loading of Absorber and Strippers.
5. Initial test run, Safe pre-Start up, start up and shut down.


SAFETY TRAININGS:

1. Fire Fighting.
2. Works permit procedures.
3. Scott air packs training.
4. Vessel Entry Job Trainings.
5. Authorized gas tester
6. Job Safety Analysis (JSA)
7. RCA (Root cause analysis)

Principle Duties and Responsibilities:

1. Monitoring and logging parameters.
2. Reporting and rectification in case of deviation from normal conditions.
3. Handing over and taking over the jobs safely.
4. Ensure that jobs activities are being performed safely.
5. Safe start-up, shut-down, and emergency handling.
6. Communication of all activities with supervisors and other operators.
7. Safe operation of plant.
8. During emergency conditions helps other area operators.

Erection, Commissioning Experience in FFCL:

I gained the following experience of erection installation modification commissioning and start up of the 1500 MTPD relocated ammonia plant.
1. Installation of equipments and machines.
2. Chemical cleaning of lines and Equipment with CR-ASIA (CONTRACT RESOURCES)
3. Steam blowing and Air blowing with CNCEC
4. Refractory dry out with VEESTA.
5. Catalyst Loading.
6. Reduction of Catalysts.
7. Packing loading of Absorber and Strippers.
8. Initial test run, Safe pre-Start up, start up and shut down.

EMERGENCIES HANDLED:

Following emergencies are handled quite efficiently in my career
1. Plant faced severe catacarb foaming issue and whole team worked hard and overcame in about 02-months.
2. Successfully handled absorber low level failure.
3. Successfully handled heavy rich solution leakage.
4. Successfully handled cooling water failure.
5. Successfully handled Power failure 2 times in my shift.
6. Boiler feed water failure.
7. Steam failure.
8. Heavy fire at syn-compressor. Part of emergency response team.
9. Primary reformer trip
10. Secondary reformer trip
11. High temperature shift converter and pre-reformer temperature were increasing issue during TA.
12. Successfully handled methanator high temperature trip.
13. Liquid ammonia release from ammonia refrigeration accumulator during start-up after ATA-2014.

SAFETY TRAININGS:

1. Fire Fighting.
2. Works permit procedures.
3. Scott air packs training.
4. Vessel Entry Job Trainings.
5. Ammonia Dry Run.
6. Job Safety Analysis (JSA)
7. PSM (Process Safety Management)

Principle Duties and Responsibilities:

1. Monitoring and logging parameters.
2. Reporting and rectification in case of deviation from normal conditions.
3. Handing over and taking over the jobs safely.
4. Ensure that jobs activities are being performed safely.
5. Safe start-up, shut-down, and emergency handling.
6. Communication of all activities with supervisors and other operators.
7. Safe operation of plant.
8. During emergency conditions helps other area operators.
9. Preparing SOP’S
10. Working as per OSHA guidelines.
11. Performing PSSR for safe startup & smooth operation of new facilities.
12. Worked at plant site ‘AMMONIA’ in erection and commissioning phase with all safety measures.
13. Verifying isometric, PFD, P&ID drawings.
14. Participate to Conduct PHA of Plant Sections