Farag Abdallah, Industry Operations Team Leader-ASNT NDT Level 3 , Senior inspection QA/QC Engineer

Farag Abdallah

Industry Operations Team Leader-ASNT NDT Level 3 , Senior inspection QA/QC Engineer

TUV SUD Middle East

Location
Saudi Arabia - Riyadh
Education
Bachelor's degree, Metallurgical & Material Science Engineering
Experience
17 years, 9 Months

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Work Experience

Total years of experience :17 years, 9 Months

Industry Operations Team Leader-ASNT NDT Level 3 , Senior inspection QA/QC Engineer at TUV SUD Middle East
  • Saudi Arabia - Riyadh
  • My current job since October 2014

Riyadh IS operation Manager .
▪ Team Leader for inspection activates & NDT staff
▪ Responsible for client communication and stuff distribution for different tasks.
▪ Responsible for distributing NDT activates
▪ Coordinate risk elimination actions with customers, logistics, and analysts.
▪ Visual Inspection for welds & Third Party inspections .
▪ Qualification Of welders, WPS, PQR Issuing & reviewing for many projects.
▪ Issuing Written Practice, Scan Planes & NDT procedures .
▪ Attending ASME U-stamp reviewing for different clients .
▪ Manage NDT service distribution for different clients.
▪ Meeting with different clients & prices negotiation .
▪ Supervise and participate in the calibration &demonstration of automated ultrasonic testing (TOFD
& PAUT) for all equipment’s and piping, including review of preliminary interpretations.
▪ Reviewing, editing, accepting, and distributing NDT reports and quality surveillance reports in
accordance with project procedures.
▪ Conducting in service inspection for static equipment’s and storage tanks for oil and gas services,
petrochemical projects and power plants.
▪ Experience in Using MFL, IRIS, LRUT, CR, EC & Pulsed EC.
Witness and mange NDT for static equipment’s during and after fabrication process.
▪ Witness and manage welders qualification testing.
▪ Witness and manage pipe line 3rd party inspection activity
▪ Witness and manage destructive testing(impact test, tensile test, proof load test, bending test,
hardness test )
▪ Witnessing & carrying out USFD & MT test done for rail welds according to EN 14587(Flash butt
welding of rails ) and EN14730 ( Aluminothermic welding of rails)
▪ Witnessing Bend, Hardness, fatigue, Micro - Macro Test for rails welding according to the a/m EN
standard.
▪ Performing internal audit in accordance with ISO 9001:2015.
▪ Instructor for ASNT NDT Level I, II and approving certificates.
▪ Instructor for Different Courses ( Welding Inspection Technology, Welders Trainings, Hydro testing

Senior Welding QC Engineer at Petojet ( The Petroleum Projects & Technical Consultant Company)
  • Egypt - Cairo
  • August 2006 to September 2014

1. Inspecting fabrication and NDT of pressure static equipment (PRESSURE VESSEL, COLUMN, HEAT EXCHANGER, AIR COOLER, MOUNTED SKID, FIRED FURNACE ( start from receiving raw material till complete fabrication and issue release for shipment.
2. Conduct fit up and dimension inspections as per Inspection Test Plan (ITP) and Non Destructive Testing (NDT) activities, RT, UT, MT, PT, PAUT, TOFD .
3. Preparation of all N.D.E. procedures Required such as R.T, U.T, M.P.I, P.T, Visual Test, HYDROSTATIC Test procedure according ASME VIII, ASME V and other construction codes.
4. Instructor for NDT courses (PAUT, TOFD, PT, VT, MT, UT, RT ) & CWI .
5. Preparation of the manufacturing data book including all inspection procedure and reports, material mill test certificates, drawing and calculation and data reports. All paper review by ASME representative (AUTHORIZED INSPECTOR) and client inspector.
6. Supervising on all repair required to many static equipment to many petroleum company. Prepare repair procedure and follow up then obtain “R” Stamp according NATIONAL BOARD INSPECTION CODE.
7. Follow up different welding process (SMAW, GTAW, GMAW, FCAW and SAW).
8. Welding inspection for Pipe line.
9. Arrange and witness the heat treatment processing.
10. Preparing repair procedure and select related WPS and witnessing of repair activities for in service pressure vessels and static equipments.
11. Arrange and witness pressure tests on equipments after fabrication or repair and during start-up including hydrostatic and pneumatic tests.
12. Review material certificates and conduct material traceability.
13. Carry out Inspection and witnessing NDT works.
14. Performed inspection of welding by the newest Automatic ultrasonic inspection system (AUT) from RTD company (Rotoscan device) in Elshararah-Mellittah-30” pipeline project in Libya.
15. performed inspection of welding by the newest ultrasonic inspection system (TOFD & PAUT) from AGR company(TD Handy Scan) & OLYMPS ( MX2)
16. Interpretation and using of the international codes & standards which used in fabrication and testing of oil &gas facilities (ASME, API, DIN, AWS, ANSI………….etc.).
17. Ensure that adequate quality records are kept.

Education

Bachelor's degree, Metallurgical & Material Science Engineering
  • at Petroleum and Mining Engineering, SUEZ Canal University
  • May 2006

I was graduated from the department of Metallurgical & Material Science Engineering From the faculty of petroleum and mining engineering. The main studies in this Department was in Material protection from corrosion in petroleum Constructions, Metal Testing ( Non destructive testing using UT, RT, MT, PT and Destructive Testing) ,Metal Forming , Steel Making, Casting of metals

Specialties & Skills

Inspection
ISO Auditor
Supply Chain
Certified Welding Inspector
computer skills
Supply chain
Clients negotiation

Languages

English
Expert
Arabic
Native Speaker

Memberships

American Society Of Non Destructive Testing
  • Level 3
  • February 2015
American Welding Socity
  • Certified Welding Inspector
  • August 2014

Training and Certifications

ISO 9001 Lead Auditor (Certificate)
Date Attended:
February 2018
Certified Welding Inspector CWI (Certificate)
Date Attended:
January 2014
Valid Until:
January 2023
ASNT NDT Level 3 (Certificate)
Date Attended:
January 2016
Valid Until:
January 2025
Training Course In Using The Radiant Isotopes & Safety (Training)
Training Institute:
Al Azhar University - Egypt
ISO 9001 Lead Auditor (Certificate)
Date Attended:
March 2018
Valid Until:
March 2023
• Automatic Ultrasonic Test, operating and interpreting on RTD, AGR (Training)
Training Institute:
RTD
Date Attended:
July 2008
Time Of Flight Diffraction Ultrasonic Testing TOFD (Certificate)
Date Attended:
January 2010
Phased Arrays Ultrasonic Testing PAUT (Certificate)
Date Attended:
June 2014

Hobbies

  • Travelling