FAWAD BAIG, Executive Engineer

FAWAD BAIG

Executive Engineer

shan foods (pvt) limited

Location
Pakistan - Karachi
Education
Bachelor's degree, Industrial and Manufacturing engineer
Experience
13 years, 5 Months

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Work Experience

Total years of experience :13 years, 5 Months

Executive Engineer at shan foods (pvt) limited
  • Pakistan - Karachi
  • My current job since July 2011

1.Develop productivity reports; to calculate & analyze efficiencies of major KPIs like Production Cost, Capacity Utilization, Equipment Performance (OEE), Material Wastages, and Direct Labor Performance etc.
2.Initiate TPM concept at production floor and lead “Jishu Hozen (Autonomous maintenance)” and “Hinshitsu Hozen (Quality Maintenance)” pillars.
3.Developed Standard Operating Procedure of Grinding, mixing and packing area and Preventive Maintenance plan.
4.Design and implemented Buffer Room to maintain Hygiene and Quality.
5.Coordination with supply chain for production planning and production inventory control according to sales forecast.
6.Involved in operational troubleshooting of grinding plant during plant operations with effective solutions.
7.Coordinated with QA department for staff training according to ISO 22000, plant GMP, 5S improvement, quality improvement programs and root-cause analysis.
8.Time to time check inventory of all spares for ensuring minimum downtime.
9.Reduced operational cost by major design modification of final mixing for implementation of IBC (Intermediate Bulk Container) use to replace bag filling system with effective cost saving solutions.
10.Participate with factory team on process improvements to drive operational excellence.

Trainee Engineer at futehally chemical, unilever pakistan limited
  • Pakistan - Karachi
  • December 2010 to July 2011

1.To ensure Safety, Quality and GMP during Production.
2.Planning Preventive Maintenance of Machines.
3.Assist and worked on TPM pillar “Autonomous Maintenance” and “Quality Maintenance “, developed QA matrix.
4.Lead projects to improve cost (Kaizen Projects), quality, delivery and safety of manufacturing processes.
5.Develop productivity reports; to calculate & analyze efficiencies of major KPIs like Production Cost, Capacity Utilization, Equipment Performance (OEE), Material Wastages, and Direct Labor Performance etc.
6.Review Risk assessment of production floor and document them.
7.Provide training to all labor regarding 5S and work place safety.

Education

Bachelor's degree, Industrial and Manufacturing engineer
  • at NED university of Engineering and technology
  • December 2010

1.i was ranked 6th among 120 student.

Specialties & Skills

Production Management
Supply Chain Management
Quality Management
Six Sigma