Instrumentation and Control Engineer
Primesouth/BCC Services
Total years of experience :15 years, 7 Months
• Conducting corrective and preventive maintenance of Gas Turbines, HRSG’s, Desalination, waste water and Chlorination Plants
• Problem solving, Root Cause Failure Analysis RCFA, and troubleshooting by analyzing signals on DCS (Siemens SPPA-T3000).
• Designing and implementing of Electrical control systems and PLC, Electrical Drawing Software (AutoCAD, QElectroTech…)
• Testing, commissioning, calibrating of instrumentations (TRANSMITTERS, SWITCHES, DP- MOV, PNEUMATIC AND SAFETY VALVES, ANALYTICAL…), Analyzers (DURAG, POLYMETRON, HONEYWELL, PI CRONOS, LEEDS & NORTHRUP, HARTMANN & BRAUN), CEMS, Turbine Supervisory Instrumentation TSI (BENTLY NEVADA).
• Installing and commissioning of fire alarm systems (Gas Detectors, Smoke detectors…), configuration with firefighting and Emergency trip systems
• Working coordinately with purchasers, team of engineers, operational engineers, design engineers and other internal personnel
• Ensuring that all operations are performed in compliance with the quality standards as well as safety and health regulations
• Managing and carrying out major overhauling of Steam generating system, Gas Turbine and generator under the supervision of Ansaldo Energia and Siemens
• Preparing and approving project specifications, timescales, and budgets with managers/clients
• Purchasing equipment, providing consultancy support and advice, writing computer software, creating test procedures, providing technical assistance and writing documentations and reports
• Accepting a level of accountability and responsibility commensurate with the seniority of the job post
• Performing relevant research; producing and adopting designs
- Energy auditing, Optimize systems for maximum productivity.
- Define the position and the inclination of the PV modules.
- Create fully customized energy packages for all applications.
- Provide technical support and after-sales service including courtesy calls and site visits.
- Develop, write, and implement PLC programs.
- HMI Design
- VFD
• Managed a cross-functional project team of 15+ no’s of resources comprising Mechanicals, Electricals, Welders, instrumentation and control technicians and helpers.
• Conducting FAT and SAT
• Preparing required Engineering documents
• Cold and hot commissioning of ABB Symphony Plus DCS cabinets, field instrumentations.
• Commissioning of MCC breakers, Pumps and Motors.
• Commissioning of generator excitation GE Controgen HX
• Commissioning of De Nora Seawater Electro-chlorination System
• Loop Test
• Identifying problems and shortcomings with existing systems
• Co-ordinating testing and commissioning activities and providing advice on testing and commissioning procedures and documentation
• Monitoring progress, recording all test results, witnessing final testing and acceptance of equipment and compilation of all documentation for inclusion in the site test dossier
• Ensuring the safe testing and commissioning of completed installations to achieve the necessary plant performance in accordance with project program requirements
• Information and communication technology instructor of Robotics, Arduino, MATLAB, Logic Circuit, MS Office (Visio, Project), Algorithms and Pseudo code…
• Integrated technology to enhance and support the educational environment
• Responsible for developed and delivered technology curriculum and Exams
• Assisted faculty on integrating technologies in the classroom.
• Supported multiple technology and communication initiatives.
• Researched and endorsed emerging technologies to Technology Board and Head of School.
• Managed computer lab and classrooms equipment and software.
• Provided technical support and technology training to faculty and staff.
- Installed, commissioned and inspection of Building Management System BMS, CCTV and Security systems.
- Conducted Preventive and corrective maintenance for industrial plants (Middle East Flour Mills, ALMAZA beverage…)
- Implemented power and control diagrams at Zaarour Ski club (Chair-Lift)
- Technical support and projects study for industrial, food and beverage plants and residential buildings
• Monitor the electrical and instrument equipment performance and complete log sheets
• Execute electrical and instrument preventive and corrective maintenance of main/emergency electric power generation and distribution systems, electrical transformer, battery, ventilation & HVAC, Provision refrigeration systems, CCTV system, communication & internet system, conventional instrumentation, fire and gas systems
• Logics control systems and loading & offloading metering system, hydraulic valve system as per schedule and job cards, and in accordance with the Chief Engineer’s instructions
• Report on spare part and consumable requirement and suggest improvement for the schedule and the frequency of preventive maintenance
• Troubleshooting faults and carry out repair by using available tools and control equipment, drawings, diagrams, and venders’ manuals
• Carry out electrical isolation as per electrical isolation permit procedures
• Complete electrical and instrument maintenance logbook, work order summary reports, daily time sheets and submit to Chief Engineer
• Installing and commissioning of Blown Film and Cast film extrusion machines
• Installing and commissioning of Flexographic Printing Machines
• Supervising and providing guidance to maintenance and production staff, including assigning tasks, monitoring performance, and providing training
• Collaborating with production managers or planners to develop production schedules, ensuring that resources, manpower, and equipment are effectively allocated to meet production targets and customer demands
• Overseeing the maintenance activities, including preventive and corrective maintenance, to ensure the smooth operation of equipment and facilities
• Implementing quality control measures to ensure that production output meets or exceeds established standards
• Developing and implementing strategies to enhance productivity, efficiency, and quality, such as implementing lean manufacturing principles or adopting new technologies
• Ensuring compliance with safety regulations and company policies
• Conducting safety inspections, promoting safe working practices, and investigating and reporting any accidents or incidents
• Monitoring inventory levels of raw materials, parts, and finished goods, collaborating with supply chain or procurement teams to ensure an adequate supply for production needs while minimizing excess inventory
• Maintaining accurate records and reports related to production output, maintenance activities, equipment performance, and employee attendance and performance
• Providing regular updates to management regarding production progress, issues, and performance metrics
• Foster effective communication and collaboration between maintenance, production, and other departments
• Coordinate with other supervisors, managers, and support functions to ensure smooth operations and timely resolution of any issues or bottlenecks
• Organizing training programs or workshops to promote continuous learning and professional development within the team