Assistant Manager
Dodhia groups
Total des années d'expérience :11 years, 7 Mois
• Manage and maintain the Texturising machines Alidhra AFT-11HS, ATE-11DD, and ATE-12DD, ensuring optimal performance and minimizing downtime.
• Plan and coordinate all maintenance activities in the plant, including analyzing equipment needs, addressing reliability issues, and developing preventive/predictive programs.
• Efficiently manage maintenance material inventory and spare parts, ensuring availability based on maintenance requirements.
• Take responsibility for specifying and ordering parts, preparing bid specifications, and implementing engineering equipment changes.
• Resolve quality problems associated with yarn produced by the texturizing machine, implementing effective solutions to improve product quality.
• Oversee the maintenance of Atlas Copco ZA 4L, Atlas Copco GA90 VSD, and Atlas Copco GA90AWP compressors, ensuring their optimal performance.
• Maintain and manage documents and certificates according to ISO standards, assisting in audits and ensuring compliance with quality standards.
• Managed overall maintenance material management, including inventory and spare part needs, to ensure smooth operations and minimize downtime.
• Successfully managed and coordinated the erection of Himson ATH-12 F/V and Alidhra Textool machines, ensuring timely completion and adherence to quality standards.
• Prepared costing reports for maintenance activities and managed resources efficiently according to plant needs, optimizing budget allocation.
• Oversaw the generation of MIS reports for maintenance, utilizing SAP for accurate and comprehensive data analysis and reporting.
• Took responsibility for specifying and ordering all parts, preparing bid specifications, and collaborating with vendors to purchase new equipment, ensuring the availability of necessary resources.
• Ensured the maintenance and upkeep of conveyor, tapping machine, and strapping machine, minimizing breakdowns and maximizing operational efficiency.
• Maintained clear and concise documentation, facilitating effective communication and knowledge transfer within the maintenance team
• Established and maintained a comprehensive preventive maintenance schedule, optimizing machine performance and minimizing downtime.
• Collaborated with site teams to develop best practices for preventive maintenance, ensuring efficient and effective maintenance operations.
• Oversaw the maintenance of textile machines, including Alidhra 11H, 11B, 11G, Lakshmi Barmag FK600, and Himson VX3M, ensuring their optimal functioning.
• Developed and implemented a planned preventive maintenance schedule, ensuring all necessary maintenance activities were carried out and missed activities were rescheduled and completed.
• Led a team in executing preventive maintenance tasks, ensuring timely completion and adherence to quality standards.
• Implemented and managed environment, health, and safety measures in compliance with government policies and legislation, achieving zero accidents and promoting a safe work environment.
• Prepared the annual maintenance budget and forecasts, as well as capital expenditure proposals, ensuring compliance with legal standards and efficient allocation of resources.
• Conducted routine maintenance inspections of equipment, proactively identifying and addressing issues to prevent breakdowns and minimize disruptions in operations.
• Optimized production operations by implementing streamlined processes and procedures, resulting in a 20% increase in productivity and a smoother production flow.
• Coordinated cross-departmental efforts with Material, Quality Assurance, and Maintenance teams to achieve daily organizational goals, fostering collaboration and effective communication.
• Monitored and ensured adherence to quality measures on the shop floor, maintaining a safe and healthy work environment and minimizing defects.
• Conducted general and preventive maintenance of plant and machinery, reducing downtime by 15% and maximizing operational efficiency.
• Effectively managed a team of workmen, providing guidance and support to ensure high-quality output and efficient workflow.
• Implemented inventory control measures, reducing waste by 10% and improving inventory management processes.
• Maintained a clean and organized work environment through effective housekeeping practices, ensuring a safe and efficient workplace.
• Ensured consistency and clarity in all documentation and reporting, facilitating easy understanding and knowledge transfer between departments.