Quality Assurance Leader
Proctor & Gamble
Total years of experience :18 years, 4 Months
I've experience in Quality Assurance in P&G Company, illustrated as follow:
•Ensure that we manufacture, supply and use of correct starting and packaging materials.
•Ensure that controls are performed, including intermediates, bulk, calibration and validation.
•Ensure that products are shipped/supplied only after review and release by authorized persons and ensure proper storage, distribution and handling of these products.
•Ensure that there are approved standard operating procedures (SOPs) that describe in details and systematically (in local language) how operators will perform each single task across supply chain.
•Ensure that there is an approved and active procedure for self-inspection and/or quality audits and for reporting, investigation and recording of deviations.
•Ensure that there is an active and validated system for change management
•Ensure that there are competent personnel, sufficient and clean design premises, equipment and facilities
•Ensure that there is an active and effective system for documentation and record keeping.
•Authorize standard master documents according to Procter & Gamble quality assurance program.
•Audit suppliers and improve their capability to supply high quality starting materials and components
•Conduct internal quality assurance audits and tours on production lines periodically and ensure the operators on the production lines are familiar with quality goals and the quality culture as well.
•Conduct GMP training across the site to improve GMP/QA awareness for the people
•Authorize consumer complaint final reports.
•Authorize quality assurance action plan Corrective Actions / Preventive Actions (CAPA).
•Ensure that current systems comply with the most update and recent requirements for quality assurance, cGMP and clean design standard.
•Present and participate quality assurance results with the upper management.
•Leading the setup of QC individuals in operation area annual/quarter priorities, game plan & master plan according to site annual compiling business need.
•Leading onboarding training for fundamental of total quality & QA for new hires.
•Fabric & Home Care (F&HC) finished product, Raw & Packing material analysis through validated test methods & release (SAP R3) according to quality assurance requirements.
•Leading technical standard system in main lab and managing physical standard program.
•Leading panelists selection & ongoing qualification for panelists, batting average & internal COOP program (Cooperation sample calibration testing).
•Managing Middle East & Africa region for fabric & home care finished product COOP program.
•Have a strong operating & trouble shouting handling for several measuring instruments like HPLC, Spectrophotometer, Horiba, and GC.
•F&HC & BC (Beauty Care) finished product, Raw & Packing material analysis through validated test methods & release (SAP) according to quality assurance requirements.
•Equipment calibration and solutions & reagents preparation, standardization and expiration tracking.
•Managing quality control of granules & liquids in Cairo plant.
•Monitoring quality measures for granules & liquids (Cr, Tz, PQM, SQM, and CuC)
•Managing lab safety program and leading Fabric & Home Care dust sample analysis by ELISA technique.
•QC department reword & recognition system owner.
•Career path planning and promotion recommendations for team member that I lead
•Setup training system for quality department and setting the training plans.
•Training system results tracking and gab analysis and action plan following up to improve people capabilities.
•Leading quality department Work Process Improvement (WPI) systems to eliminate losses
•Performing all medical analysis using ELISA technique, Microlab chemistry analyzer, CBC counter, Olympus microscope & MiniVidas.
• Conducting all blood tests, liver, kidney functions, lipid profile, blood minerals & electrolytes, autoimmune diseases, viruses, bacterial cultures, micro tests, serology & sampling as well.
•Equipment calibration and solutions & reagents preparation, standardization and expiration tracking.
•Leading technical standard system in main lab and managing physical standard program & updating test methods.
•Ensure that products are designed and developed correctly complying with, good manufacturing practice (GMP) and P&G quality assurance program requirements.
•Ensure that the production and control operations are defined and implemented for every single task.
•Clean design standard implementation for equipment, process, procedures and formulations.
•Microbial risk assessment (MRA) and change management for equipment design, formulation, procedures and master defect list update and follow up to eliminate any type of microbial risk.
•Authorize water treatment unit design and water system validation.
•Utilities/facilities (Nitrogen generator, ozone generator, compressed air...) validation in terms of DQ, IQ, OQ and PQ.
•Leading and authorizing making and packing liquid operations cleaning and sanitization validation process.
•Developing microbial control strategy across the site and define the risk areas and microbial sampling plan to control and monitor all risk points.
•Leading the investigation process for microbial contamination (nonconformance) cases.
•Improving microbiological awareness and organization capability through frequent sessions of microbial quality management courses.
•Microbial daily management (MDM) program author.
•Present and share microbiology systems integrity & results with site leadership team and regional microbiologists.
•Leading microbiology lab in Cairo plant.
•Microbiology laboratory design revision & authorization.
•Managing all standard documents for microbiology lab (SOPs, Technical Standard, Equipment validation protocols).
•Managing microbiology lab chemicals & reagent (Expiration, inventory & Records).
•Site bio-safety owner.
•Oil analysis (water cut, density, ..) of used oils during down & up loading process prior to shipment & during regular checks.
•Checking & testing of all collected used oil before storage & Shipment to refinery site to be re purified