Lead Process Engineer
Jacobs Zate
Total years of experience :13 years, 10 Months
Lead Engineer Responsibilities:
Assure that Safety is always first, while fully compliance of Process Safety requirements.
Responding to customer needs while achieving project objective.
Work closely with operation/proponent and taking feedback.
Evaluate contractor and vendor pre-qualification.
Being part of critical review team.
Influence and Provide technical support to cross discipline team members.
Managing a team of engineer and designers.
Mentor and guild young engineers and set a good example.
Participate in project Interactive planning session.
Staffing plan and man hour preparation.
Preparing project weekly progress report.
Upholds engineering ethics and maintain high standards of professional behavior and conduct.
Process Engineering Responsibilities:
Development of H&MB, PFD’s, P&ID’s.
Preparing Operation and Control Philosophy.
Preparing Operation Instruction Manual.
Preparing and Developing Blowdown Study and Report.
Analyze plant data to identify/optimize operation to meet the requirement.
Working with process instruments & control team to identify/optimize operation.
Participate in workshops and review meetings (value engineering, PHA, HAZOP, SIL and vendor meetings).
Development of Equipment data sheets, valve data sheet, system hydraulics.
Participate in Internal and External Quality Audit.
Fully responsible for pre-submission quality procedure.
Utilizing Self-Skill to Meets the Target Before Deadline.
Preparing and Adhering Site Survey Safety Plan.
Adhering to Process Department quality objective.
Adheres to international guidelines and processes.
Projects Highlights:
Diesel Pumping and Delivering Facility (August 2019 - Current)
providing a safe and efficient transport method to meet the long-term demand growth of Diesel product in the Kingdom, also to substitute marine transportation.
In order to meet diesel demand the plan is to construct pumping facilities inside SASREF and SATORP to Transport 200 MBD of refined product through a pipeline system, the pumping facility include booster pump, custody meter, shipper pump and close drain system in both SASREF and SATORP.
Upgrade Existing BGCS and Installing New BGCS (Booster Gas Compression Station) (July 2021 - Current)
The purpose of these facilities is to support the corporate strategy of ensuring a reliable supply of sales gas through the installation booster gas compression stations (BGCS)
In order to achieve the desired supply of sales gas installing 3 gas turbine trains in 3 different strategic existing BGCS and installing new strategic BGCS.
Over Pressure Mitigation Facility - PCV (May 2018 - Jul 2019)
After the commissioning of New Major Booster Gas Compression Stations, MAOP (Maximum Allowable Operating Pressure) will be raised to 1012. The domestic customers including Process plant, Power plants and strategic Pump Stations will receive sales gas at higher pressure after the commissioning. The customer facilities connected to the BGCS system in 16 different locations will experience over pressure because these facilities are designed to take maximum operating pressure of 750 psig.
The intent of the project is to ensure that, the Sales Gas receiving facilities are protected from over pressure, all existing / new pressure control stations shall operate satisfactorily throughout the expected arrival pressure range and to ensure the uninterrupted Sales Gas Supply to end user.
Upgrade Crude Oil Delivery System (Feb 2016 - Mar 2019)
The purpose of the proposed facilities is to increase the overall crude oil pipeline system reliability and flow rate.
In order to achieve the desired increase in the crude oil system two gas turbine pumps in two different pump station are to be replaces with two new motor-driven pumps. while five gas turbine pumps in eight different locations will be upgraded and switch all the NGL fuel supply to Sales gas.
November, 2010 - May, 2010: BS OHSAS 18001:2007
Worked with the management team to be certified by TUV NORD.
Applying Raymond H&S Manual, Preparing Hazard & Risk assessment, installing sign boards, issue work permit, lock out tag out system…etc.
April, 2010: Confined Space Course.
In charge of more than 155 employee and workmen working in different activities (welding, grinding, lifting, painting, sandblasting, handling other equipment and tools).
Weekly 1 hour HSE meetings discussion HSE issue that happen.
Preparing the weekly toolbox talk, training & development meeting for the workman (manual handling, PPE, lifting, welding…etc).
Responsible of HSE orientation for new employee and site visitors.
Ensure that all employee and workmen fallow the occupational health and safety management system (OHSMS).
Ensure that all safety equipments and tools are working and in good condition (fire fighting, PPE, alarms, signboards).
Preparing accident/incident investigation report.
Helping and working out with different nationalities to understand their complaints and needs about H&S issues.
Advising and suggestion to make the site more secure and safe to keeping the area tidy, free access of any protruding obstacles/materials.
Generalization of the Plant and Safety.
Fallowing the process step by step from the simple equipment to the major one (Boiler, Turbine, Heat exchangers…etc.)
Analyzing the interface between field and room controlled operation.
