CONSULTANT /FREELANCER COMMISSIONING MANAGER
Freelancer
Total years of experience :30 years, 10 Months
Nov-Dec 2018 : Commissioning of E&I system for 14x14x17 MSDD 2 Stage export pumps and commissioning of related Lube oil system, Plan 52B seal lubrication system and supervision of
SIEMENS PLC system works.
June-July 2018 : Commissioning of Instrumentation and VFD system for 3x4x9-7 stage crude oil export pumps system In SHEKHAN Pumping station-2, Erbil.Kurdistan.Iraq for KAR pipeline Ltd / Gulf keystone Petroleum International
Gas & oil tie-ins well head modular skids for ARAMCO -Haradh Project.KSA
Responsible for reviewing all detail engineering phase documents and drawings related to the
Instrumentation discipline, Quality Plan, P&ID, Line List, Valve List, Equipment List, Equipment Data
Sheets, Piping Layout and Isometric Drawings
Responsible for the planning, organization, and coordination of multi discipline engineering and engg
activities of the project. Development and review of detail engineering documents,
* Commissioning of 3x API 610 BB3 Multistage motor driven crude main pumps system with VFD
system for Athrush pipeline project in Duhok, Erbil. Kurdistan. Iraq
* Commissioning of Fuel Gas membrane skid for GTG & Boilers at CPF Phase I for GAZPROM NEFT
project in Badra. Iraq
* Commissioning of Instrument air & Nitrogen generation system for SHELL TIGRIS
Nitrogen generation system 3T241E Project in Basra. Iraq
* Supervision & Commissioning of 2X API 610 VS6 Vertical type multistage oil export Pumps for CCED
project, Muscat. Oman
* Commissioning of Allen Bradley PLC system for crude oil filtration skid at KOC project, Abdali. Kuwait.
* Engineering review & Supervision of Fabrication of Black powder Filtration skid for ARAMCO SRG-2
Extension project At Nash Facility
Projects handled: PP12 (1600 MW), PP10 (2800MW), PP9 (2400 MW) & PP7 (200MW) Power plants
Duties and Responsibilities:
* Construction & commissioning of GE Mark VI system along with DCS System ( GE DCS & Yokogawa
DCS ).
* Construction & commissioning of liquid fuel system ( DO, Crude & ASL ) of balance of plant ( BOP)
Thru PLC to DCS (GE/Yokogawa)
* Construction, testing & commissioning of HVAC Controls system for Package units ( Johnson
Controls ) for York & Zamil Units along with punch list closing
* Loop checking and safety interlock test for GE control devices from field to mark VI &
* Construction & Commissioning of Crude heater control system ( Texas Instruments, Sampi )
* Construction & commissioning of Complete Fuel gas System by Repco Italy which consists of
ESDV, Metering, Filter separators, HP & LP Tanks, Water Bath heaters, PRS, Inst gas & KO drum
Skids for 20 GE GTs (C&D Block) & GE Gas skids along
* Construction & Commissioning of Bleed air cooler system
* Construction & commissioning of Gas flow metering skid, PRS skid (Petrogas) at PP7 Project Riyadh.
With ABB DCS system
* Construction & Testing of fire alarm system for GTs and BOP area ( Chemtron / Notifier/ Novec )
* Construction & commissioning of low current systems like paging system ( Gaitronics system ),
Telephone system, clock system ( Bodet ) & security system ( Thales )
* Installation of RTU 560 ( ABB ) for scada system for 132 KV substation and loop checks
From field to RTU.
* Commissioning of water bath heaters (IFS) & pressure reducing skid (EIV )
for 580MW E- block, installation of heat tracing element for gas electric heaters.
* Expediting the closure of I&C NCRs/ punch list items for PAC/FAC.
MADINAH, KSA
PME-CENTRAL PLANT is one of the world’s largest air cooled air conditioning plant with a
total cooling capacity of 20, 400 tons and 20 MW power plant.
My responsibilities covers the Operation and maintenance of the following assets,
* OM 3400 turbo master centrifugal chillers & Reciprocating chillers with micro logic control board (York
USA).
* Building automation & control system (BACS) by Landis & gyr ( Switzerland )
* INGERSOLL RAND, USA air compressors.
* 20MW, 13.8 kV Ruston diesel power GENERATORS plant with PLC control (SIEMENS step 5) and
accessories under ABB Co., Germany.
* 7 km Chilled water pipeline system which include electromechanical equipments are leak detection
system (heganuk) motorized valves, pressure, temp & leak sensors, supply, exhaust & dust fans,
sump pumps, pH meters and tunnel telephone system.
* Fire alarm system by NOTIFIER, USA. & fire protection system by KIDDIE FENWAL .USA.
* Telecom EPBAX system by MERIDIAN NORTON TELECOM Co, .
* Water treatment plant ( reverse osmosis )
3
Duties and Responsibilities :
* Carrying out all weekly, monthly, quarterly, bi annual & annual preventive maintenance activities along
with predictive and shutdown maintenance activities for instrumentation.
* Supervising the Calibration of all the field instrument devices.
* Raises /reviews plant modifications and liaises with department personal for timely implementation
Prepare and review the scope of work for all instrument/control work. Assess suitability of new
equipment/technology and witness their trials
* Checking and troubleshooting of PLC, micro logic circuitry board cards, temp cards and Landis &gyr
electronic device in data gathering panels (DGP’s), loops and rings for BACS.
* Plans and establishes preventive and major overhaul maintenance schedules and resources for all
instrument/control systems in assigned field. Includes establishing maintenance frequency,
establishing and standardizing materials, spares, equipment and tools required for cost effective
maintenance work, initiating procurement of supplies and ensuring availability of economic stock level,
directing and participating in compilation of equipment maintenance data for review and analysis.
* To ensure full utilization of the Maximo maintenance system for maintaining all records of manpower,
reports, materials, spares and associated data.
* Liaises with planning personal on timely updating of related equipment, job plans, maintenance
frequency in the maximo system. Ensure all activities are carried out in a safe, timely efficient and cost
effective manner to maximize plant availability to meet assigned task
* Co-ordinating with all depts. for their section work of routine maintenance and corrective & emergency
shutdown maintenance. Preparing reports on weekly and monthly basis about the status of work
carried out on the equipments.
* As a quality anchor of the project I am responsible for maintaining the updated as built drawing of
every section, maintaining calibration records and other Quality procedures documentation and
verification/audit, adhering to the ISO 9001/2000 standards approved by ISO 9001 management
representation .
single location integrated plant manufacturing
100000 metric tons a year of newsprint paper & 5000 tcd of sugar and cultural variety of paper. The
integrated plant consists of the following:
* Two steam generators of 12.5 MW each capacity.
* BABCOCK & WILCOX soda recovery BOILER of 33 tons/hr steam capacity.
* Coal fire boilers of 60tons/hr steam capacity.
* Pith boiler of 33 tons/hr steam capacity.
* Causticer plant for bleaching and cooking of chips (raw material for paper).
* Demineralization plant of 80 cubic mtr/hr of demineralized water capacity.
DUTIES & RESPONSIBILITIES:
* Supervise instrument calibration for onsite and shop calibration and loop check activities
* Co-ordinate between the instrumentation dept and sub contractor for designing and installation of
devices as per the PI drawing.
* Supervise periodical inspection and to carry out calibration of sensors, transmitters, recorders, control
valve, gauges for pressure, temp, flow and level parameters at the field and Workshop as per
requirement.
* To plan and prepare the report for material request, manpower planning & all site activities concerned
and report to higher management.
