Pressure System Engineer
Air Products Netherlands B.V.
مجموع سنوات الخبرة :9 years, 8 أشهر
Implementation in Maintenance and Inspection Engineering Contractor (MIEC). Developed the maintenance and integrity strategy for static equipment in GTL plant; Inspection and maintenance task lists and plans. Preparation inspection work packs for pressure vessels; Implementation repair procedure and WPS for repairing heat exchangers, piping and valves.
• Developed the master catalog for spare parts of pressure vessels including all materials and consumables, result: bill of material (BOM) for all static equipment (pressure vessels, heat exchangers, columns, valves). Developed list of 2-years spare parts. Developed the inspection plans and pressure safety valve schedule of pop-up test.
• Creation the PO in SAP 4/HANA, transaction IW51, 52, 53, IH01, ME5A.
• Quality control of repairs of air separation unit (ASU) equipment (main heat exchanger (MHE); steam heater and air control system). Oxygen cleaning EAGE. Development the method statement for isolation (decommissioning) of main heat exchanger of Cold box (aluminum plate heat exchangers). Identification suitable filler wire and welding procedure specification (WPS) for maintenance and repair, tube heat exchangers, body of gate and check valves.
• Root cost analysis of failure static equipment. Implementation leak test (pneumatic test) for identification the leaking tubes of heat exchangers.
• NDT inspection (DPI, UT, PMI, hardness test, thickness measurement, borescope inspection) of ASU and ATR static equipment (Cold box, vessels, absorber, column, burners and piping and etc.). Guidance standards of GOST, ASME, API 510 and 570 recommendations for identification the intervals of inspection.
• Experienced in MS Office, ASSAI, AVEVA 3D, SAP (CMMS), AutoCAD, SolidWorks, standards ASME B16.20, B16.5, B16.47, B31.3; API 510, API 570. GOST.
• Implemented in 2 projects “Mirror of safety”. Result: “Increasing attitude to occupational safety rules”.
• Increased the efficiency of gas separation on inlet gas facility. Result: efficiency of separation was incurred from 60% up to 90-95%.
• Saved $ during the repair of leaking check valve. Solved the issue with bonnet gasket of check valve that allow to use the standard gasket of ASME B 16.20.
Familiarizations with construction of modules on the yards WISON/COSCO/LBT/QMW. Checking completion and reediness all static equipment (vessels, filters, HE, piping, piping supports, nuts, bolts and ets.) in accordance with PID. Preparation punch lists, carryover reports, checking warehouse material for completions of construction.
• Resolve engineering tasks related with design and construction static equipment (vessels, heat exchangers, tanks, valves and piping) in accordance with ASME 8 part 1, ASME B.31.13 and guidance local jurisdictional requirements.
• Providing the technical bid evaluations (TBE) and 3D review of design, construction, pre/commissioning and startup of static equipment including columns, vessels, tanks, reactors, heat exchangers, valves etc. and situating on plot plans. Performing piping mechanical calculations like minimum wall thickness for internal and external pressure, perform pipe stress analysis using Solid Works or Caesar II, perform flange calculations (ASME B16.47, B16.5).
• Reviewing contract requirements static equipment to the facilities. Participating the review project technical documents of static equipment deliverables and others such as Piping Material Specifications (PMS), P&IDs, Piping Plans, Data Sheets, Plot Plans, General Arrangement (GA) drawings, Review Philosophies, and other relevant documents, HAZID, HAZOP, simulations stress analysis, isometrics, material selection, startup plans, etc.
• Administration the preparation of Purchase Requisitions (PR) for the procurement of equipment and materials. Providing technical support to procurement department and managing sub/contractor in design input in the identification, sizing, selection and procurement of static equipment including columns, vessels, tanks, reactors, heat exchangers, valves etc. Also familiar with leading equipment manufacturers/vendors.
• Reviewing weekly and monthly reports on the work performed by the contractor and vendors to ensure that the work is performed in accordance with the project specifications, company standards and regulatory requirements. Identify equipment parameters including capacity, controls, power supply, material of construction, pressure requirements, limitations of operating environment and other parameters. Including analysis of drawings, calculations, documents and specifications related to mechanical design.
• Developing or review testing, pre/commissioning and maintenance strategies and procedures of mechanical static equipment in accordance international standards (API, ASME) and local rules (GOST). Monitor vendor manufacture progress; verify vendor equipment testing and fabrications procedures. Inspect Vendor workshops; attend testing of critical equipment items
• Implementation in Maintenance and Inspection Engineering Contractor (MIEC) including development the maintenance task list, codding the material masters to upload in catalog of SAP 4/HANA (CMMS). Creation the purchase requisitions (PR) of 2 years’ spare parts and consumables to reliable operation of mechanical static equipment. Review invoices (claimed vs actual physical progress checks).
• Supervising of performing maintenance planes and inspections of static equipment in accordance international standards (API 579, 510, 570). Providing the repair methods and frequency inspection static equipment by senior or lead engineers. Participating the failure method effect analysis (FMEA) and the root cause analysis (RCA), assistance the planning maintenance work, compliance with health and safety requirements, industrial safety and environmental protection.
• Upholding engineering ethics and maintain high standards of professional behavior and conduct.
• Experience in MS Office, ASSAI, AVEVA 3D, SAP (CMMS), AutoCAD, SolidWorks.
Reengineering the pressure vessel (gas separators), redesign of capacity and internal elements. Reviewing equipment manuals/specifications/spare parts lists/technical passports/mechanical data sheets/material requisitions. Mechanical packages: Booster Compressor Station, Glycol Dehydration, Instrument Air Generation, Chemical Injection, Vacuum System, Fuel Gas.
• Working on Development Standards/Data Sheets/Other Tools to improve productivity. Participating as the main interface in converting the project from concept to detailed engineering
• Developing of maintenance strategies and procedures, schedule of predictive and prescriptive maintenance (PPM). Preparation static and rotating equipment to shutdown NGL plants.
• Planning repair of equipment in the SAP PM systems; checking P&ID. Supervising contractors’ as per contract. Verifying and closure of punch-list created during FATs. Participation in risk assessment HAZARDs and operability study, HAZID, JHA, PTW.
• Major equipment handling: pump of centrifugal (API 610) and reciprocating (API 674) type, compressor drive gas turbine (API 616, 617), separators, absorbers (Sulzer Hemteh Russia) and other sort equipment of Gas Treatment Plant.
Re-installation and commissioning of pumping equipment returned from overhaul. Hands-on experience with maintenance / overhauling of all rotating equipment (Pumps (API 610, 674), Compressors (API 617), Turbo-expander (API 617), Blowers, etc.) and static equipment (Separators, Absorbers (Sulzer Hemteh Russia, Columns).
• Monitoring maintenance progress by schedules, analyze deviations and recommend corrective actions. Preparation detailed reports, diagrams and schemes for detailed schedule issues and making recommendations.
• Experience in Safety rules (Hazards) and Job Hazard Analysis (JHA).
- Re-installation and commissioning of pumping equipment returned from overhaul. Hands-on experience with maintenance / overhauling of all rotating equipment (Pumps (API 610, 674), Compressors (API 617), Turbo-expander (API 617), Blowers, etc.) and static equipment (Separators, Absorbers (Sulzer Hemteh Russia, Columns).
- Monitoring maintenance progress by schedules, analyze deviations and recommend corrective actions. Preparation detailed reports, diagrams and schemes for detailed schedule issues and making recommendations.
- Experience in Safety rules (Hazards) and Job Hazard Analysis (JHA).
Research systems gas separation of gas inlet facilities in the Gas Plant at a late stage field development
Master program "Technologically machines and equipment", GPA 4.4/5.0.
Machinery and equipment for production of oil and gas, GPA 4.7/5.0.