Project Execution Manager
Descon Engineering
Total years of experience :19 years, 1 Months
JOB RESPONSIBILITIES & ACHIEVEMENTS
Plan, execute, and handover project according to contractual deadlines and within budget.
Direct and manage project from beginning to end.
Actively participated in HAZOP MOCK Session
Identify and manage project dependencies and critical path.
Plan and schedule project timelines and milestones using appropriate tools.
Track project milestones and deliverables.
Assist planning engineer to develop full-scale EPCC project schedule
Verify budget proposals and recommend subsequent budget changes, where necessary.
Delegate tasks and responsibilities to appropriate personnel.
Identify and resolve issues and conflicts within the project team.
Proactively manage changes in project scope, identify potential crises, and devise contingency plans.
JOB RESPONSIBILITIES& ACHIEVEMENTS
Reviewed FEED P&IDs and assisted in design optimization during detail engineering phase.
Lead change in basic design (optimization) following management of change system and prepared technical and commercial proposal.
Support project team in resolving ongoing technical and commercial matters
Finalized critical rating of the equipment on the basis of client general design specification.
Reviewed detail engineering process design calculations
Reviewed PSVs, flow office plates and flare network calculation
Actively participate in HAZOP MOCK session
Actively participated in 3D model review
Review client comments, highlight changes w.r.t addition in scope and assist in preparation of change orders
JOB RESPONSIBILITIES & ACHIEVEMENTS
Plan, execute, and handover project according to contractual deadlines and within budget.
Direct and manage project from beginning to end.
Actively participated in HAZOP Session
Prepared pre-start-up safety check sheets
Identify and manage project dependencies and critical path.
Plan and schedule project timelines and milestones using appropriate tools.
Track project milestones and deliverables.
Assist planning engineer to develop full-scale EPCC project schedule
Verify budget proposals and recommend subsequent budget changes, where necessary.
Delegate tasks and responsibilities to appropriate personnel.
Identify and resolve issues and conflicts within the project team.
Proactively manage changes in project scope, identify potential crises, and devise contingency plans.
JOB RESPONSIBILITIES& ACHIEVEMENTS
Assistance in finalization of EPC project schedule with support of planning engineer after coordination/getting inputs from engineering, procurement and construction team.
Finalization of project deliverables list.
Lead weekly coordination meeting with engineering team and follow-up of action item list.
Review & comments on detail engineering documents i.e P&IDs, MTO’s, RFQ’s, technical clarification and technical bid evaluation reports before issuance to Client/Vendor.
Coordination with selected vendors on technical clarification to ensure timely issuance of purchase order.
Focus on activities at critical path of project schedule
JOB RESPONSIBILITIES & ACHIEVEMENTS:
Supervision/coordination of construction activities as per AFC drawings and verification of as-built documents
Preparation of pre-commissioning check sheets and procedure
System/sub system division and mark-ups of P&ID’s for pre-commissioning and commissioning
Lead pre-commissioning and commissioning activities at site and performed safely
Executed functional testing of the shutdown valves including partial stroke test
Liaison with vendors for commissioning activities &coordination for their mobilization at site
Assisted vendorsfor pre-commissioning & commissioning of package Units
Follow-up and closure of punch items
Supervise compilation of pre-commissioning and commissioning dossiers
JOB RESPONSIBILITIES & ACHIEVEMENTS:
Performed P&IDs checks for Gas Sweetening Units, inlet separation Units, Flare, Steam and fuel networks.
Prepared pre-comm. & commissioning procedure i.e water flushing & circulation, steam & air blowing.
Reviewed HAZOP close-out reports w.r.t HAZOP recommendation implementation.
Division of system into sub-system to control&execute the pre-commissioning and commissioning activities
Prepared pre-commissioning & commissioning check sheets of process equipment/machines.
Liaison with vendors for the commissioning of specific equipmenti.e DCS, Gas Turbine, Boiler Package.
Identified commissioning spares and consumable required during commissioning of plant
Preparedfinal pre-commissioning & commissioning dossiers.
Lead all pre-comm.& commissioning activities of Utility and Gas Process Sweetening Units (600 MMSCFD)
Commissioned complete Gas Processing Unit including boilers and make it ready for Sour Gas treatment.
Assisted 3rd party for pigging operation of 180KM pipeline from Sri Island (Iran) to Sharjah.
JOB RESPONSIBILITIES & ACHIEVEMENTS:
Lead Process Engineer with additional responsibility of Engineering Manager
Performed material / Energy balance and utilities evaluation / estimation
Rating, evaluation of Heat Exchangers using simulation software
Preparation of methodology for installation of internals in Packed Towers (Absorber & Regenerator)
Supervised internal installation in towers and coordination with Licensor for approval
Review P&IDs w.r.t optimization
Review of Cause & effect matrix, technical RFQ’s and vendor documents
Evaluation, selection and recommendation of vendors for process equipment (TBE preparation)
Prepared of pre-commissioning procedures/method statements & check sheets preparation
System/sub system division and mark-ups of P&ID’s for pre-commissioning and commissioning activities
Test pack limits marking on P&IDs for hydrostatic testing.
JOB RESPONSIBILITIES & ACHIEVEMENTS:
P&ID conformity checks for CO2 Recovery and Granulation Units.
Issued field change sheets
Preparation of pre-commissioning, commissioning schedule, procedures/method statements, commissioning procedures, check sheets, Dossiers and complete job package before executing activities at site.
Utilities calculation for the execution of pre-commissioning & commissioning activities i.e water flushing, steam blowing, chemical cleaning & water run etc respectively.
Executed safely pre-commissioning, commissioning and start-up of CO2 Recovery Unit and Granulation Unit as team leader
JOB RESPONSIBILITIES & ACHIEVEMENTS:
Lead Process Engineer Urea Granulation Unit
Material / Energy balance and utilities evaluation / estimation for pre-commissioning & commissioning.
Performed Steam balance of FERTIL’s complex
Rating, evaluation of Heat Exchangers using simulation software
Preparation of equipment / instruments specifications and data sheets
Performed Hydraulic Calculations
Detail Engineering and vendor documents review
Preparation & review of technical RFQ’s
Evaluation, selection and recommendation of vendors for process equipment (TBE preparation)
P&ID’s review and its optimization
Review of detail engineering documentation
HAZOP study of Urea Granulation & CO2 Recovery Units
JOB RESPONSIBILITIES & ACHIEVEMENTS:
Daily plant monitoring (Ammonia and DAP Plant) with the help of DCS trends & field log sheets (consumption of the raw materials and performance check) and providing services to plants on various operational issues.
Prepared work packs for plant modifications, following MOC system, to enhance plant performance.
Monitored and optimized plant key operating parameters for improvements in energy consumption.
Performed Technical Monitoring Program (TMP) by collecting data from field & DCS and evaluate performance of Fan / Blowers, Compressors, Exchangers, Pumps, Separators and recommended corrective actions.
Rating and simulation of heat exchangers using simulation software.
Reviewed/prepared data sheets, PFD’s, P&ID’s and general specification of equipment & machines.
Performed Sizing of PSV’s, Flow Elements, Restriction Orifices (RO) and Control Valves.
Prepared work packs for activities to be carried out in Annual Maintenance Program called Turnaround.
Reviewed engineering documents and specification of Ammonia Revamping project
Life time experience of executing following Ammonia Revamp Activities :
i. Catalyst Loading & unloading activity in High Temperature, Low Temperature Shift Converter (HTS, LTS), Primary reformer (Furnace) tubes, De-sulphurizer and Secondary Reformer.
ii. Pressure drop measurement of Primary Reformer tubes by using DP rig
iii. Catalyst Basket Replacement of Ammonia Synthesis Converter from existing TVA to S-200 Basket.
iv. Participation in Boil-out, Refractory dry-out, Acid pickling and chemical cleaning activities.
v. Replacement of sieve plates with packing material (IMPT) in Benfield Towers.
vi. De-greasing of new Back-End MP Steam Generators.
vii. Caustic Washing (degreasing) and Passivation of Benfield Towers.
viii. Refractory Dry-out of Secondary Reformer.
ix. Unloading and Re-loading of Pall Rings in Rectifying Column & absorber of Urea and Ammonia Plants
x. Chemical Cleaning of Plate type Water Cooler and Rectifying Heater at Urea Plant.