Instrumentation Engineer
ARCELOR MITTAL
Total years of experience :9 years, 3 Months
Diagnosing faults/repairing equipment/responding to breakdowns
Reporting periodically to Maintenance Manager; PM and CM reports, maintaining KPI.
Troubleshooting the totally integrated automation TIA from Siemens (PLC simatic S7 400 + SCADA Wincc, ABB Control Builder ) software and hardware .
Worked in Siemens PLC, Simocode, intelligent controllers, soft starter uploading back up programs, Profibus, different communication methods
Commissioning instrumentation & electrical part of Synthetic Natural Gas Plant, Air compressor- Dynamic centrifugal Type, 90Nm3/min, Water Treatment Plant
Complete technical support to technicians for troubleshooting &service of different types of ultrasonic, magnetic, vortex, coriolis, orifice types of flow transmitters (Siemens, E+H, Rosemount, ISOIL etc) micro mvg gas flow computer, pressure transmitters(Siemens, Rexroth, E+H, rosemount, yokogawa), level transmitters (radar, pressure, hydrostatic etc.) pyrometers (Lumasense, Keller, Williamson etc.) thermocouples, laser sensors, light barriers, proxy sensors, temposonics etc
Burners Management system(Honeywell, Oilon, Krom Schroder) service & troubleshooting
Remote tank monitoring for LPG (IMR)
Calibration & servicing of conductivity meters, Gas analyzers for analyzing gas calorific values, wobbe index etc. gravitometer
Troubleshooting & servicing of MESA O2 Analyzer, FER Strumenti furnace O2 Analyzer etc, flare stack analyzer -CO (ppm), NO (mg/m3) (ABB EL3020) using infrared analyzer technology,
Natural Gas analyzer (CWD 2005) for Wobbe index, specific gravity, calorific value, Liquid Analyzers and Systems for pH, Conductivity, Dissolved Oxygen, Turbidity, Density Analysers and other liquid analysers/systems
Gas Analyzers and Systems for Oxygen, Infrared Analysers, Continuous Emission Monitoring system (CEMS), Gas leakage monitoring systems(Crowcon), Drager polytron 2x
Knowledge of most used technologies relevant automatic control & actuators
Worked in Siemens PLC, Simatic Manager Step7, simatic wincc explorer, simatic wincc flexible for trouble shooting the problems to attend breakdowns
Ordering the required spare parts, analyzing critical spares, inventory control. Technical discussion with vendors
Investigating problems and diagnosing and repairing faults
training maintenance and operative staff where appropriate.
Planning and undertaking scheduled maintenance
Review, making corrections & approving engineering drawings submitted by vendors
Attending Burner failure problems, Vaporizer malfunction etc.
Using Smart instruments softwares effectively
Knowledge of emergency shutdown (ESD) Systems
Commissioning & maintenance of 3500kva oil & dry type power transformer
Maintenance & troubeshooting of SWBD, Power Control Centre, Motor control centre, and HV breakers VD4 series, ABB, Cubiclebus ACB by Siemens
Well knowledge in Power distribution HV &MV Substation, oil-dry type transformers, switch gears, vcb, acb, power change over -synchronization, ABB drives, soft starter VVVF siemens etc.
Operational and maintaining experience of GIS 115kv
Well experience in ABB REF615 Protection Relays, doing relay settings using ABB, PCM600 Tool
Testing the Trip interlocks for Medium Voltage & Low voltage panels
Preparing energy consumption data records
Organized & systematic supervision to work with group of technicians
. Revamp of Cryogenic pumps and associated Instruments
Conducting Pre-commissioning of field instruments, Control Valves and equipment according to the Engineering documents
Doing corrections in the engineering drawings
Erection and commissioning of Motor Control Panel
Conducting Loop Testing and functional Testing with commissioning team
Inspection and control the quality of materials used
Preparing and updating related documents
Petrochemical Industry
Preparing master data sheet for PM schedule; ensuring safe and efficient performing of CM
Designing, Implementing and Commissioning of new control loops as per site requirements.
Technical discussions with vendors for materials & work progress
Preparation of Engineering packages according to MOC Procedure & SABIC Standard
Preparation of SOW, Finding related engineering drawings by using Smart plant management software, doing the modification in the drawings, BOM as per the curresponding modification
Inspection of Projects and checking material submittals
Inspection in ARAMCO Gas metering station & package validation
Worked in Fieldbus communications
Prepare the Punch Lists & follow up to close it
Preparation & review of As-built drawings
Scheduling and coordinating work to tight deadlines
ensuring that equipment works to its specification
Ensure that the Installation of different types of Control panels JBs, cable trays, conduits, cabling, tubing etc as per the drawing
Ensure that the Installation of all types of field instruments and connections as per Standard Hook-up drawings
Commissioning, FAT, SAT in Distillation column, reactor
creating and carrying out test procedures
Calibration and testing of all types of Level, flow, pressure and temperature transmitters, gauges, thermocouples etc.
Calibration of Control Valves, pneumatic actuators, MOVs etc.
Instrument Cable, Power Cable IR Test, Instrument Installation Check list, Cable Termination checks list, Instrument loop check list
investigating problems and diagnosing and repairing faults
liaising with installation/project engineers
Checking the availability of materials as per the requirement
writing reports and documentation
B.TECH IN INSTRUMENTATION ENGINEERING DONE UNDER KERALA UNSCADAIVERSITY.