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جافيد على, Process Safety Engineer

جافيد على

Process Safety Engineer·Saudi Basic Industries Corporation - Sabic

المملكة العربية السعودية

بكالوريوس, Chemical Engineering

الخبرة العملية

مجموع سنوات الخبرة: 12 سنوات, 7 أشهر

Process Safety Engineer

فبراير 2024 - حتى الآن

Saudi Basic Industries Corporation - Sabic

الجبيل، المملكة العربية السعودية

فبراير 2024 - حتى الآن

✓ Lead PHAs, including HAZOP, What-if, and LOPA, to identify and mitigate safety risks.
✓ Develop and enforce PSM programs aligned with regulatory and organizational standards.
✓ Review and approve third-party safety studies (HAZID, HAZOP, SIL, Bowtie, QRA, BRA) for new projects.
✓ Conduct MOC PHAs and PSSRs to ensure effective implementation of safety actions.
✓ Participate in design reviews to verify compliance with process safety requirements.
✓ Perform risk assessments and consequence modeling to evaluate potential hazards.
✓ Deliver process safety training to enhance workforce knowledge and competency.
✓ Investigate incidents using RCA to implement corrective and preventive measures.
✓ Conduct process safety audits and inspections to ensure regulatory and policy compliance.
✓ Provide technical expertise to operations, engineering, and maintenance teams.
✓ Contribute to SABIC process safety standards, procedures, and best practices.

مجال الشركة:
صناعة البتروكيماويات والمنتجات البترولية المكررة
الدور الوظيفي:
السلامة والصحة المهنية

Process Safety Engineer

فبراير 2024 - حتى الآن

SABIC – Petrokemya / GAS

الجبيل، المملكة العربية السعودية

فبراير 2024 - حتى الآن

• Monitor process safety KPIs and barrier effectiveness to ensure compliance
with SABIC corporate safety standards and CCPS guidelines.
• Lead Process Hazard Analysis (PHA) studies including HAZOP, LOPA, and
SIL verification for plant modifications and operational risk assessments.
• Conduct Pre-Startup Safety Reviews (PSSR) and safety walkdowns ensuring
safe commissioning of plant upgrades and modifications.
• Participate in incident investigations and Root Cause Analysis (RCA) to
identify failure mechanisms and implement corrective actions.
• Review Quantitative Risk Assessments (QRA), Bowtie analyses, and Fire
Risk Assessments conducted by third-party consultants.
• Collaborate with operations, maintenance, and engineering teams to close
safety gaps and improve plant risk profile.
• Deliver process safety training and HSE awareness programs to strengthen
plant safety culture.

مجال الشركة:
خدمات المرافق
الدور الوظيفي:
الهندسة

SENIOR PROCESS SAFETY ENGINEER

مارس 2023 - ديسمبر 2023

VELOSI Asset Integrity Limited Abu Dhabi

أبو ظبي، الإمارات العربية المتحدة

مارس 2023 - ديسمبر 2023

Development of various HSEIA studies including PHA (HAZID,
ISD, Bow tie, QRA, FERA, EERA, ESSA, and COMAH, SIMOPS,
Constructability Review, MOPO, PSR, PRA, PHASER Studies for
different projects.
✓ Led Various HAZOP/SIL study projects as HAZID/HAZOP
Chairman and Scribe & Process Safety Engineer.
✓ Preparation of Project Philosophies, PFDs, P&IDs, Process
Simulation on HYSYS and Heat & Mass Balance.
✓ Lead Process Safety Team for developing all HSE Studies as per
International and ADNOC standards within stipulated time.
✓ Liaison among Client, Engineering, Procurement, Construction
and Commissioning teams.
✓ Development of HSECES Performance Standard for Design, EPC
and Operation Phase (ADNOC Offshore and Onshore Projects).
✓ Train the Junior Process Safety Engineers regarding operational
methodologies and link with Process Safety.

مجال الشركة:
الاستشارات الهندسية العامة
الدور الوظيفي:
استشارات

Senior Process Safety Engineer

مارس 2023 - ديسمبر 2023

Velosi Asset Integrity Limited

أبو ظبي، الإمارات العربية المتحدة

مارس 2023 - ديسمبر 2023

• Conducted HAZID, HAZOP, and Bowtie risk assessments for ADNOC
upstream and downstream facilities.
• Supported asset integrity and safety critical element verification programs
for oil & gas installations.
• Participated in QRA modelling, Fire & Gas Mapping, and consequence
modelling studies.
• Facilitated process safety audits and HSE compliance reviews for operating
facilities.
• Led PSSR and operational readiness assessments during plant commissioning
and modifications.

مجال الشركة:
النفط والغاز
الدور الوظيفي:
السلامة والصحة المهنية

TEAM LEAD OPERATIONS / PROCESS SAFETY

سبتمبر 2020 - فبراير 2023

National Refinery Limited

كراتشي، باكستان

سبتمبر 2020 - فبراير 2023

Serves as an Operations Excellence (OE) and Process Safety
Engineer to resolve operational issues and develop programs
within respective areas of assignment. Plans and coordinates
implementation of OE initiatives to meet expected Process
Safety Standards and deliver maximum benefits in a sustainable
manner.
✓ Ensure safety compliance of each operating facilities.
✓ Develop and maintain safety Policy, documents and procedures.
✓ Work with refinery teams to identify Process Hazard Analysis
opportunities and make recommendations to achieve more safe
operations.
✓ Analyze and monitor refinery Management OF Change (MOC)
use on daily basis and conduct MOC audits.
✓ Monitor refinery Process Safety Event Reporting and Evaluation.
✓ Conduct jobsite observation, field inspections to collect data for
process safety analyses.
✓ Conduct internal benchmarking studies among the oil and gas
refineries.
✓ Organize technical exchange workshops among the oil and gas
refineries Develop and deliver training material to promote
process safety awareness among refinery personnel.
✓ Demonstrated efficiency in the codes and standards of the oil and
gas industry, i.e., API, BS, ISO, ASME, ANSI, IEC, ISA, IEEE, etc.
✓ Monitoring, Controlling, Troubleshooting, Optimization of
Machines and Processes i.e. Cryogenic Distillation Nitrogen
Plant, LPG Handling, Refrigeration, Reforming, Turbo-Generator,
Sulfur Complex (Amine Treatment Unit, Sour Water Stripping,
Sulfur Recovery Unit), Water Treatment, Chemical Treatment
Program, 05 Reverse Osmosis Plant, Electro-Deionization Plant,
Effluent / Waste Water Treatment Plant, 03 Condensate
Recovery Units, 05 High Pressure Steam Boilers with dual firing
Furnace Oil & Natural Gas, 04 Induced Draft Cooling-Towers, a
07 number of Instrumentation/Plant Air Compressors, Process
water deep wells, 02 units for Fuel Gas and Fuel Oil system and
03 Fire Water Pump Houses.
✓ Ensure effective and optimized Operations of Hydrogen
Production & Sulfur Complex.
✓ Ensure performance with respect to energy conservation,
catalyst life and performance, product yield and chemical usages
to achieve best economic and cost-effective results.
✓ Ensure efficient functions of Fuel products (Naphtha, Motor
Spirit, High Speed Diesel, Jet Fuels-1 & 8, Furnace Oil, Lube Based
Oils, Wax and LPG tank farm operations & blending.
✓ Lead team for getting Audits of whole Refinery complex
from Engineering Risk Consultant for Insurance
Purpose.
✓ Lead team for getting Audits from Air Total France for
Jet A-1 fuel facility.
✓ Lead team for getting Audits of LPG facility from Oil &
Gas Regularity Authority.
✓ Lead team for getting Audits of IMS HSEQ.
✓ Lead Process & Operations Team and Follow-up Maintenance.
Controls and Manages CAPEX/OPEX & Revenue Budgets of
worth $0.5 Million & $10 Million per annum respectively.
✓ Recovered saving of worth of $0.33 Million per annum through
water recovery / cost optimization at RO & EDI Plants.
✓ Recovered saving of worth of $0.12 Million per annum through
water recovery / cost optimization from Sulfur Plant.
✓ Conduct Technical Evaluation of incoming unit equipment’s.
✓ Conduct cost estimation and optimization of all unit sources.
✓ Prepares and analyses Heat and Material Balances, Process Flow
Diagrams, designs minor plant modifications and follows through
to the project completion.
✓ Ensure Effective implementation and continual improvement of
IMS (HSEQ) Management System that is based on ISO 9001, ISO
14001 & OHSAS 18001 standards.
✓ Provide input and participate in Root Cause Analysis and
proposes corrective actions for performance improvement.
✓ Prepares data, provides input and participates in HAZOP studies
for any modification of existing facilities and plants.
✓ Conduct staff training, development & manpower planning.
✓ Coordinate in-house and third party Inspections and Audits.
✓ Ensure PSM (Process Safety Management) compliance.

مجال الشركة:
النفط والغاز
الدور الوظيفي:
النفط والغاز

SR. ENGINEER OPERATIONS / PROCESS

مايو 2019 - سبتمبر 2020

National Refinery Limited

كراتشي، باكستان

مايو 2019 - سبتمبر 2020

Leading team and assisting department Manager for the
uninterrupted supply of all essential utilities to whole complex
managing Sulfur units and Tank Farm while ensuring optimal
resource utilization and Process Safety of the both plant and
personnel through devised standard operating procedures and
staffs practical trainings.

مجال الشركة:
صناعة البتروكيماويات والمنتجات البترولية المكررة
الدور الوظيفي:
النفط والغاز

UNIT ENGINEER OPERATIONS / PROCESS

مايو 2016 - مايو 2019

National Refinery Limited

كراتشي، باكستان

مايو 2016 - مايو 2019

Leading team for uninterrupted supply of all essential utilities to
whole complex while ensuring optimum resource utilization and
Process Safety of the both plant and personnel as per SOP.

مجال الشركة:
صناعة البتروكيماويات والمنتجات البترولية المكررة
الدور الوظيفي:
النفط والغاز

OPERATION ENGINEER

يونيو 2015 - مارس 2016

National Refinery Limited

كراتشي، باكستان

يونيو 2015 - مارس 2016

Leading team for continual supply of all essential utilities to whole
complex while ensuring economical resource utilization and
Process Safety of the both plant and personnel as per SOP.

مجال الشركة:
صناعة البتروكيماويات والمنتجات البترولية المكررة
الدور الوظيفي:
النفط والغاز

Technical Service Engineer

فبراير 2015 - مايو 2015

Orient Engineering Services

كراتشي، باكستان

فبراير 2015 - مايو 2015

Monitoring of Water Treatment Process.
Process includes cooling towers, Reverse Osmosis, Demineralization, Boilers, Generators and Chillers.
Analyzing impurities, quality of water and suggesting chemical dosing.
Preparing Reports on Water Quality.

مجال الشركة:
الاستشارات الهندسية العامة
الدور الوظيفي:
الخدمات المساندة

Technical Service Engineer

فبراير 2015 - مايو 2015

Orient Water Services Pvt Ltd

كراتشي، باكستان

فبراير 2015 - مايو 2015

• Delivered technical and chemical safety services to more than 50 industrial
facilities.
• Conducted system inspections, corrosion control analysis, and operational
safety evaluations.

مجال الشركة:
الاستشارات الهندسية العامة
الدور الوظيفي:
الهندسة

Operation Engineer

أغسطس 2013 - أغسطس 2014

Engro Fertilizers Limited

Ghotki، باكستان

أغسطس 2013 - أغسطس 2014

Engro Fertilizers Limited is a wholly owned subsidiary of Engro Corporation and a renowned name in Pakistan’s fertilizer industry established since 1964. In 2010, the company achieved mechanical completion and started production of its Urea expansion project (Enven-1.3) at Daharki which is the world’s largest single train Urea-Ammonia Plant. Company has adopted world renowned systems like DuPont Safety System and Six-Sigma.

Operations Engineer, Ammonia & Utilities Plant
Monitoring of Bechtel designed Ammonia and Utilities Plant with capacity of 1650 MTD, as Shift Engineer
Process optimization and troubleshooting of the plants along with safe start up and shutdown.
Daily monitoring of machines and processes e.g. Compressors, Gas Turbines, Steam Turbines, Pumps, Reactors, Boiler, WHB, Demineralization trains, BFW, Cooling Water, RO and Hydrolyzer and Stripper Unit.
Monitoring and Inspection of Reforming, Catacarb (CO¬2 Removal), Synthesis, Compressor Post and Utilities Post physically and on TDC.
♦ Ammonia plant troubleshooting, optimization of process and automation.
Strict adherence to working standards and following the critical parameters.
♦ Compressor, Gas & Steam Turbine efficiency evaluation
Develop Reforming and Purification post skill Questionnaire with answers, including Personnel Safety, Technical knowledge, Plant Operation and Emergency Handling steps.
Participation in PHA (Process Hazard Analysis) based on HAZOP and WHAT-IF techniques.
Participation in PSSR, JSA and MSA.
Site compliance with DuPont PSRM, PSM & OHIH

مجال الشركة:
الإنتاج الصناعي
الدور الوظيفي:
الهندسة

Operations Engineer

أغسطس 2013 - أغسطس 2014

Engro Fertilizers Limited

Ghotki، باكستان

أغسطس 2013 - أغسطس 2014

• Operated ammonia and utilities plant systems ensuring compliance with
process safety procedures.
• Participated in HAZOP reviews, Job Safety Analysis (JSA), and energy
optimization initiatives.
• Delivered operator training sessions and safety walkthroughs during plant
operations.

مجال الشركة:
الإنتاج الصناعي
الدور الوظيفي:
الهندسة

Instructor

يونيو 2012 - يوليو 2012

Technical Training College Daharki

Ghotki، باكستان

يونيو 2012 - يوليو 2012

Interned as an Instructor at chemical & Mechanical Department. Taught different subjects of engineering to students.

مجال الشركة:
التعليم الابتدائي والإعدادي والثانوي
الدور الوظيفي:
الهندسة

Intern Engineer

يونيو 2011 - يوليو 2011

Engro Fertilizers Limited Daharki

Ghotki، باكستان

يونيو 2011 - يوليو 2011

Interned at Operations Department and gained valuable knowledge about equipment and their working principles, control mechanisms and a detailed understanding of the process description of the fertilizer. My PROJECT was “Improvement In Boiler Feed Water Chemistry Control” came to know about all the water treatment process.

مجال الشركة:
الإنتاج الصناعي
الدور الوظيفي:
الهندسة

التعليم

NED University Of Engineering & Technology

فبراير 2013

فبراير 2013

بكالوريوس، Chemical Engineering

باكستان

Division or GPA: 1st Div, 3.5/4 and 75% (Final Exam:82%, 8th Position/68).

NED University of Engineering & Technology

ديسمبر 2012

ديسمبر 2012

بكالوريوس، Chemical Engineering

باكستان

Shaheen Public Higher Secondary S Secondary School

يونيو 2008

يونيو 2008

الثانوية العامة أو ما يعادلها، Pre-Engineering

باكستان

المعدل التراكمي (نسبة مئوية): 82%

المعدل التراكمي (نسبة مئوية): 82%

Topped in whole college. and remained Class representative.

TCF High School Engro Campus

يوليو 2006

يوليو 2006

الثانوية العامة أو ما يعادلها، Science

باكستان

المعدل التراكمي (نسبة مئوية): 84%

المعدل التراكمي (نسبة مئوية): 84%

Topped in whole school. and remained prefect.

Skills

HAZOP
Expert
HAZOP
Expert
Health Safety and Environment
Expert
Health Safety and Environment
Expert
Plant Operations
Expert
Plant Operations
Expert
Process Engineering
Expert
Process Engineering
Expert
Process Safety
Expert
Process Safety
Expert
Heat Exchangers
Expert
Heat Exchangers
Expert
Visio
Intermediate
Visio
Intermediate
Powerpoint
Expert
Powerpoint
Expert
C++
Intermediate
C++
Intermediate
Excel
Intermediate
Excel
Intermediate
Compressor
Expert
Compressor
Expert
Autocad
Intermediate
Autocad
Intermediate
Boilers
Expert
Boilers
Expert
Gas Turbines
Intermediate
Gas Turbines
Intermediate
Cryogenic Distillation
Expert
Cryogenic Distillation
Expert
Water Treatment
Expert
Water Treatment
Expert
Health Safety & Environment
Expert
Health Safety & Environment
Expert
Furnace
Expert
Furnace
Expert
Steam Turbines
Expert
Steam Turbines
Expert
Cooling Towers
Expert
Cooling Towers
Expert
Pumps
Expert
Pumps
Expert
Hysys Static Simulation
Intermediate
Hysys Static Simulation
Intermediate
Process Safety
Expert
Process Safety
Expert
PHA
Expert
PHA
Expert
Process Safety Management
Expert
Process Safety Management
Expert
Risk Assessment
Expert
Risk Assessment
Expert
LOPA
Expert
LOPA
Expert
Chemicals
Expert
Chemicals
Expert
Emergency Management
Expert
Emergency Management
Expert
Troubleshooting
Expert
Troubleshooting
Expert
operations
Expert
operations
Expert
ENVIRONMENT HEALTH AND SAFETY
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
FACILITY OPERATIONS
Intermediate
FACILITY OPERATIONS
Intermediate
FERTILIZERS
Intermediate
FERTILIZERS
Intermediate
FUNCTIONAL SAFETY
Intermediate
FUNCTIONAL SAFETY
Intermediate
LOSS PREVENTION
Intermediate
LOSS PREVENTION
Intermediate
MANAGEMENT
Intermediate
MANAGEMENT
Intermediate
PETROCHEMICAL
Intermediate
PETROCHEMICAL
Intermediate
REFINING
Intermediate
REFINING
Intermediate
RISK ANALYSIS
Intermediate
RISK ANALYSIS
Intermediate

اللغات

الانجليزية

متمرّس

الأوردو

متمرّس

العضويات

Pakistan Engineering Council

Registered Engineer

March 2013

The Citizens Foundation

Career Counseling/Volunteer Work

May 2014

AIChemE

Senior Professional Member

November 2024

Saudi Council of Engineers

Chemical Engineer

March 2024

التدريب و الشهادات

الشهادات
Lean Six Sigma Black Belt
NEBOSH International General Certificate (IGC) ISO 14001 Lead Auditor
Certified PHA / HAZOP Leader
Certified Process Safety Professional (CCPSC)
Certified PHA HAZOP Leader
TUV
Aug 2025
Certified Process Safety Professional CCPSC
Apr 2025
LAC ISO 14001
NEBOSH IGC
Lean Six Sigma Black Belt
Mar 2023

التدريب
Hazard Identification
Engro Fertilizers Limited
Mar 2014
Fire Fighting and Emergency Preparedness Plan
Engro Fertilizers Limited
Mar 2014
PSM (Process Safety Management), DUPONT Safety System
Engro Fertilizers Limited
Feb 2014
Occupational Health & Industrial Hygiene Management
BARLAS HSE SOLUTIONS – Consultancy Services
Jun 2014
Cooling Water Treatment (BUCKMAN)
Engro Fertilizers Limited
Nov 2013

التوصيات

Sarang Abdullah

فبراير 2015

فبراير 2015

Operations EngineerColleague

Javaid Ali has been a very dedicated & enthusiastic engineer throughout his training period. He proved himself quit capable enough to be an good operations resource & can adjust even in process department. He completed all his assignments in time & produced a quality work. He presented thorough presentation on Instrumentation & Controls, Lessons Learnt of Ammonia Plant. He had a good troubleshooting of furnace transfer line damage & semi-lean pump damage. He also produced a refractory dry-out procedure. He had been a very good resource for the Ammonia Unit at Engro Fertilizer plant. He will certainly be a very useful resource for any organization.

الهوايات والاهتمامات

Play Cricket

Play Cricket as it makes me strong and enhance my decision power, teamwork and leadership skills. Also organized departmental level cricket tournament.