My Responsibility as Field Operator
RELIANCE INDUSTRIES LIMITED
مجموع سنوات الخبرة :10 years, 9 أشهر
To work in a job related to my profile in a dynamic and growth oriented company, thereby attaining value addition and excellence in the field of Oil-Gas and Refinery operations.
➢ A dynamic professional with 7.9 years rich experience of operating crude oil refining & gas separation.
➢ Currently working as Panel Operator in Refinery (Reliance Industries Ltd.) from last two years.
➢ Having knowledge of DCS & Field operation, Process upset and safe handling of emergency.
➢ A keen communicator with honed problem solving and analytical abilities.
➢ Familiar with Health, Safety, Environment & Fire (HSEF), Basic First Aid, Work permit procedures, Process Safety Management (PSM) modules of DUPONT Safety procedures, ISO 9001 & 14001.
➢ Experience of commissioning of new Plant change Over (PCOs)
ORGANIZATIONAL EXPERINCE
RELIANCE INDUSTRIES LIMITED (since Oct 2005)
Reliance Industries Limited (RIL) is the India's largest private sector company and the first one from India to feature in the Fortune Global 500 list of World's largest corporations. RIL's Jamnagar complex is the first manufacturing complex of its kind, having fully integrated petroleum refinery and petrochemical complex. With the refining capacity of over 60 million tons per year, Reliance Jamnagar is the largest refinery complex in the World.
I am working as a DCS panel operator in Crude / Vacuum Distiller and LPG Recovery Unit of Crude Complex of DTA refinery. It has two identical trains each designed to process 325 KBPSD of Crude.
Plant consists of three main Sections: 1) Saturated gas Concentration Unit-it is also called LPG recovery unit- Recover LPG from ADU Overhead Which yield in lean gas (Side Product) and LPG, STABILISED NAPHTHA.
2) Atmospheric Distillation Unit Areas:-
Cold pre-heat Exchangers series, De-Salter, warm pre heat Exchanger series, flash drum, hot pre heat Exchangers series, Furness, Atmospheric Distillation Column, Side strippers of light kerosene, heavy kerosene, Diesel Kerosene, and Heavy atmospheric gas oil kerosene.
3) Vacuum Distillation Unit Areas:-
Vacuum Furness, vacuum column, steam ejectors, steam condensers, light vacuum gas oil section, heavy vacuum gas oil section, slop wax section, vacuum residue section,
My Responsibility as Field Operator:-
• Crosschecking & monitoring the functioning of field equipments like Pumps, Compressors and Heat Exchangers. Updating the field logs in LLF (look, listen & feel) package.
• Checking the availability of standby equipment
• Ensure that all process assets are operated in a safe and efficient manner, in line with agreed plant operating philosophies, and in line with current process Procedures and practices.
• To ensure good housekeeping in the plant.
• Act as Area Executive and Issuer for permit to work activities within area of responsibility.
• Troubleshooting the technicalities in the running and stand by equipments.
• Collecting the oil samples & collecting the gas samples in bombs.
• Managing the emergency situations like power failure, utilities failure, equipment failure & fire accidents
• Highlighting day-to-day operational problems and carrying out necessary modifications in order to increase the productivity of operation.
• Up keeping the maintenance history cards of individual and carrying out the necessary modifications.
• Responsible for BSC checklist review.
• To handover equipments for maintenance adopting all safety measures
• Take participation in Plant Start up and Shutdown activity
Tasks and Duties as a Panel Operator
• Monitors via Console and alarms, the operations of the designated area and coordinates process activities according to Instructions received and production requirements. Includes continuous monitoring of instruments and equipment, making field adjustments according to process parameters as required.
• Maintains continuous radio contact with Field Operators and Shift Field Engineer to keep them informed of operating conditions to request manual adjustments of equipment, to carry out on-site readings and convey instructions given by Shift Supervisor.
• Maintains continuous liaison with other Panel Operators to coordinate the required supplies according to production conditions.
• Alters operating conditions or product flows to allow prior isolation of equipment for maintenance and re-commences operations according to procedures, following completion of maintenance. Keeps himself aware of ongoing maintenance work by reviewing permit to work records/logs.
• Communicates with the Panel Operator of other areas to coordinate operations that may affect the operation and/or production of any unit within the Plant. Includes informing each other of changes and synchronizing activities to minimize loss of production.
• Determines developing trends in operating conditions, reporting significant changes and initiating action as required.
• Monitor F&G panel and its status.
• Any emergency communicate to SS/Fire Dept./SSM
• Monitors SOC's and critical parameters.
• Fill up the deviations report.
• Adjust the chemical dosing.
• Scroll APC graphics and Inferential
• Keep records of Major events / Shut down declared inst. Tag's
• Keep trekking of inferential / Analyzers / LAB results.
JOB DURING COMMISSIONING PERIOD: • Preparing hydro test packs for hydro testing of piping loops.
• Preparing Flushing plans for the smooth and fast pre-commissioning of the complex.
• Pre-commissioning, Commissioning and Startup network for the complex.
• Inspection of equipments in association with Inspection personnel.
• Supervision on fixing of trays & packing in distillation columns, stripper, stabilizer etc.
• Involved in various non-conventional flushing.
• Commissioning of firewater system, Utilities, Flare system, Underground drain systems.
• Test-run of pumps, compressors, turbines, and fans.
• Checking of various instrumentation loops & their functions.
• Checking trip settings with DCS.
• Lining up the plant for smooth & safe start-up.
FOLLOWING TRAINNING TAKEN
• Safety Related: • Fire Fighting
• Fire And Gas Detecting system
• First Aid
• Work Permit System
Equipments handled
➢ DESALTER
➢ PUMPS
➢ COMPRESSORE
➢ VALVE
➢ FURNESS
➢ ATM DISTILLATION TOWER
➢ VAC. DISTILLATION TOWER EJECTORS
➢ FINFAN COOLERS
➢ FLASH DRUM
➢ STRIPPER
➢ STABILIZER
➢ HEAT EXCHANGER
➢ INDUS & FORCE DRAFT FAN
➢ ABSORBE
ACHIVEMENT & SKILL
• I am Member of PSSR
• Excellent performer in year of 2011/12
• Actively participated in shutdown preparation activity
• Plant specific training co-ordinator
• I have received Reliance near miss awards
• I have a Suggestion Award - 2012, for "Minimising Slop Generation and Time Reduction with safety" during Heavy hot pumps and Exchangers Handover activity for maintenance.
PREVIOUS EMPLOYER
(1) SWIL LIMITED. JHAGADIA (March 2005 to September 2005)
Designation: Jr. Technician in Utility and Fuel oil, Propane tank farm
Job Responsibilities:
• Raw water pre-treatment maintain raw water reservoir level producing filter water, soft water and DM water
• Handling Unloading, storage and transferring of FO, and propane to Furness,
• Reporting to shift manager / plant manager for Daily production report, Material Stock, consumption report, any abnormalities in field.
• Man-power management in shift.
• Carry-out maintenance activity at plant.
• ISO - 14000/9000 dept. documents preparation and maintaining of this records and updating of it regularly.
• Ensure all the jobs carried out in plants are in compliance with the work permit system and also ensure that job being carried out is not affecting the environment adversely.
• To give suggestions regarding the process efficiency increase, Do Job Cycle check, Safety regarding plant.
(2) SHUBH RASAYAN PRIVATE LTD. (February 2004 to February 2005)
Designation: FIELD OPERATOR
Job Responsibilities:
• To check process batch parameters and correct any deviations.
• To communicate and follow instructions of the Shift Controller to carry out duties efficiently and safely.
• To prepare the plant / equipments for maintenance ensuring adherence to standards.
• To receive chemicals, maintain the stock/consumption register and prepare chemical batches required for the process ensuring adherence to procedures.
• Normal operation, Trouble shooting, Start up and Shut down of plant.
(3) GUJRAT NARMADA VELLY FERTILISER COMPANY LTD.
Designation: APPRENTICE trainee in Attendant operator in Chemical Plant
Duration: October 2002 to October 2003
Education detail Examination Passed Discipline / Specialization School / College Board / University Year of Passing
HSC SCIENCE S&IC NAGAR PANCHAYAT HIGH SCHOOL, JAMBUSAR GSEB, GANDHINAGAR 1999
SSC GENERAL SHAH N.N.M.C HIGH SCHOOL, AMOD GSEB 1996