Jobiraj Cheppallil

Planning, Design, Process FMEA: Developing plans, design documents, and use Process FMEA for proactive risk mitigation.
Team Size: Leading a 6-member team collaborates to ensure quality implementation in various projects.
Control Plan, Procedures, Specifications: Creating and implementing control plans, operational procedures, and product specifications for consistent quality.
Monitoring, Analysis & Improvement: Continuously monitoring, analyzing, and enhancing manufacturing processes.
Process Flow Chart: Establishing a clear manufacturing process flow chart.
AUH-7 Data Centre Project In Abu Dhabi: Quality & Inspection Plans: Implementing rigorous quality and inspection plans for each production stage. Level-2 & Level-3 Inspection & Testing in Data Centre projects.
Work Instructions & Guidelines: Providing clear work instructions and operational guidelines.
Project Engineering & Execution experience: ADDC primary substation in Shamkha Abu Dhabi, Primary substation projects in Al Ain under AADC, Qatar Kahramaa Sub stations. (LV, RMU & PSS)
Pre-launch & Product Control Plan: Developing pre-launch and ongoing product control plans.
Test & Validation Studies: Conducting preliminary test and prototype validation studies.
Testing, Analysis, Feedback & Improvement: Incorporating customer feedback for ongoing improvements.
Product Release & Improvement: Managing product release and implementing continuous improvements.
Quality: Heading quality in product planning and ensure PPAP compliance.
Quality in Charge - Manufacturing & Site Works: Leading quality in LV switchgear, busway manufacturing, and site works. (As per TAQA, DEWA & SEWA Specifications)
Method Statement & Audits: Developing method statements, supplier audit plans, and inspection checklists.
Reporting & Coordination: Preparing daily reports and coordinating inspection activities.
Quality Plans & Audits: Developing Project Quality Plans, conduct internal and external audits.
Inspection Activities: Managing incoming, in-process, and final inspections.
Customer Interaction & Meetings: Addressing customer comments, attending meetings during energization.
Quality & Workmanship Oversight: Ensuring quality and workmanship adherence across all engineering phases, particularly in the electrical discipline.

Achievements:
Prevention of Non-Conforming Product: Successfully implemented a robust Quality Management System (QMS) review process, ensuring the prevention of non-conforming products from reaching the customer.



Supplier Quality Assurance Program: Introduced and effectively managed a comprehensive Supplier Quality Assurance Program, leading to a noteworthy improvement in supplier performance and product quality. This initiative contributed significantly to overall cost savings and heightened customer satisfaction.

compliance with industry standards (DEWA, ADDC, AADC, ADNOC, GASCO).
Conduct thorough inspections of all quality-related activities at the project site, ensuring adherence to
approved method statements and inspection test plans.
Report and document quality issues related to site activities, collaborating with consultant
representatives and Site In-Charge to address and close Non-Compliance Reports.
Responsible for LV & ELV systems project engineering & Execution of 20 Nos. of electrical substations
inside EGA al Taweelah Alumina Plant in Abu Dhabi.
Documentation Management:
Manage QA/QC documents for the entire project, encompassing certificates, Supplier Non
Conformance Reports (NCR), incoming material inspections, calibration records, test reports, inspection
requests, non-compliance reports, and site observations.
Take charge of the closure process for non-conformances after rectifying problems on-site, ensuring
comprehensive and accurate documentation.
Accurately compile and deliver projects and associate documents on time, facilitating the
implementation of corrective measures through the production of Corrective Measures Implementation
Plans (CMIP). \[IMAGE\] \[IMAGE\] \[IMAGE\] \[IMAGE\] \[IMAGE\] \[IMAGE\]

Product Development and Communication: Held responsibility for product development and facilitated
effective communication between the design and development teams.
NCR Closeout and Register Maintenance: Ensured timely closure of Non-Conformance Reports (NCRs)
across various projects and meticulously maintained the NCR register.
PPAP Document Approval: Documented and approved all Production Part Approval Process (PPAP)
documents in alignment with product planning standards.
Quality Inspection at Site: Inspected and verified all quality-related activities at the site, ensuring strict
adherence to approved method statements and inspection test plans.
Streamlined NCR Closeout Process: Implemented an efficient process for NCR closeout, leading to a
remarkable improvement in project quality Key Performance Indicators (KPIs) and enhanced oil & gas
prequalification documentation. This ensured compliance with industry standards and regulations.
Successful PPAP Documentation: Led the successful documentation and approval of all PPAP
documents, ensuring seamless product planning and adherence to quality standards. This effort resulted
in improved product quality and heightened customer satisfaction.
Project Quality KPI & Documentation: Successfully maintained and measured Project Quality KPIs and
Oil & Gas prequalification documentation, ensuring ongoing compliance with industry standards. \[IMAGE\] \[IMAGE\] \[IMAGE\] \[IMAGE\] \[IMAGE\] \[IMAGE\] \[IMAGE\]