E&I Control Design Engineer - Team Lead
Rotating Offshore Solutions Pte Ltd
مجموع سنوات الخبرة :17 years, 9 أشهر
Rotating Offshore Solutions Pte Ltd, Singapore - Lead E&I Engineer from January 2013 till present
EPCC for FPSO Topsides, specializing in Compressor Packages (Screw and Rotary, Engine & Motor driven), Power Generation Packages, Glycol Dehydration Packages, Fire Water Pump package, Seawater Filtration Package, Vapour Recovery Package
Current Responsibilities:
• Handle & Monitor team of four (4) E&I engineers at Singapore office and three (3) E&I engineers at Chennai, India office apart from three (3) Drafting Designers. Offshore E&I Team are positioned to expand further.
• Ability to handle Work share projects as a Lead Engineer role independently
• Ensure good project management standards & practices are implemented at all times, including material procurement, project implementation phase, up to successful commissioning of the project at customer site.
• Review project specification & highlight technical query/deviation & perform basic design & detail engineering including preparation of engineering documents & drawings in accordance with project requirements & specification; handle selection & sizing of flow elements, final control elements & other instruments.
• Liaise with client for kick off meetings, clarification/technical discussion and instrument & control conceptualization for projects.
• Prepare, Review and approve and Ensure Basic Engineering & Detailed Engineering deliverables are submitted as per schedule from RFQ through as built stage.
(Instrument datasheets, Instrument Index, I/O Lists, Cause & Effect matrix, Cable schedule, Hook-up Drawings, JB termination & wiring connection drawings, Instrument Location & Layout, Cause & Effect diagram and Logic diagrams., List for Electrical / Instrument, Auxiliary Equipment’s in Hazardous Areas / ATEX Register)
• Verify the calculations for the orifice plate bore, control valve CV, and PSV’s, etc.
• Prepare, Review & approve interfaces for ICSS - PCS/SIS/FGS and systems
• Prepare and issue Material Requisition for all instruments, carry out Technical Bid Evaluation.
• Evaluate vendors quote to ensure specification & documentation compliance & assist in procuring instruments in accordance with project requirement & applicable codes.
• Review Subcontractors/vendor’s documentation to ensure conformance with project requirements as well conduct staged inspection at Subcontractors workshop/inspection of received goods.
• Ensure to adherence of the clients Quality Management System, establish and follow the clients QA plans.
• Review of P&ID’s, Isometric drawings and 3-D modelling.
• Conduct Technical Bid Evaluation & Recommendation for all electrical & instrumentation as project specific requirements
• Participate in FAT, SAT and ensure compliance as per client requirement
• Assist and Liaise with Project, Production, QA/QC and Commissioning team members with any Technical clarification as required.
• Assist and participate in technical & manpower estimation for Proposal Preparation for bidding of E-houses, Compressor and Power generation Packages.
Hankook Engineering Pte Ltd, Singapore - Application Engineer (Marine Automation/Instrumentation systems) from Feb 2011 till Dec 2012
Company Products Worked-on: Panasia Korea, BYControls Korea, Flow Technology Korea, Nordic Flow Controls, Emerson LevelDatic & MAS2600, Endress+Hauser, Klay Instruments, Praxis Automation, Martek Marine
Techno-commercial Role
Tank Level Gauging & Cargo Monitoring System, Integrated Control, Alarm handling & monitoring System, Water ingress, Bilge level & Gas detection system, Ballast Water Treatment System, Anti-Heeling System
• Valve Remote Control System ( Hydraulic & Electro-Pneumatic)
• System integration, Installation, Pre-commissioning and Commissioning of Tank Level Gauging systems for Ballast/Cargo Tanks & Draft, Alarm Monitoring System, Valve Remote Control System and Gas detection system.
• After sales service and Assist/Support customer for technical issues
• Review Basic Engineering & Detail Engineering as per client requirements
• Understanding the project technical requirements, quality requirements and documentation for projects.
• To study and understand the scope of work, contract, schedule, project execution, local conditions, construction execution of a specific proposal.
• Liaise with shipyard engineering team, purchase team and equipment suppliers
• Follow through the project execution with emphasis on supplier deliveries and documentations submission after proposal award.
• Handle sales enquiries for new build, spare parts, prepare quotation, follow up with customers and manufacturer
Handled Projects
End User: Tidewater Ltd
Client: POET Shipyard
Role: Commissioning Engineer
Instrument Calibration and Commissioning of Water Ballast, Draft Gauging& Bilge Control System.
End User: Svitzer Pty Ltd
Client: ASL Shipyard, Singapore
Role: Commissioning Engineer
Calibration and Commissioning of Cargo/Slop Tank, Ballast Tank & Draft Gauging System, Gas Detection System, and Oxygen & Vapor pressure monitoring System, VRCS
End User: Maridrive & Oil Service S.A.E
Client: POET Shipyard
Role: Commissioning Engineer
Calibration and Commissioning of Cargo/Slop Tank, Bubbler type Level/Draft Gauging, Gas Detection System, and Oxygen & Vapor pressure monitoring System, VRCS
End User: Baycorp Ship Management Sdn Bhd
Client: Sembawang Shipyard Pte Ltd
Role: Commissioning Engineer
Calibration and Commissioning of Cargo/Slop Tank, Ballast Tank & Draft Gauging System, Gas Detection System, and Oxygen & Vapor pressure monitoring System
Plant Electric Instrumentation Pte Ltd - Instrumentation Engineer, From March 22nd 2010 to till February 22nd 2011.
Exxon Mobil Pte Ltd - Singapore Chemical Plant / Singapore Parallel Train Project - Instrument Commissioning Team
• Loop check, Continuity Check, Functional check of instruments from field to RIE (remote instrument enclosure)
• Witness calibration check and Instrument receiving
• Instruments Handled :- Pressure Transmitter, Pressure Gauges, DP Gauges, Temperature Transmitter, Temperature Gauges, Level Gauges, Level Switches, DP Type Level Transmitters, Flow Gauges, Flowmeters, DP Type Flow Transmitters
• Responsible for all field quality verification and inspection activities according to method of statement, inspection and test plans, preparation of inspection report prior for the acceptance of the client.
• Maintain Loop Folders and review of all instrument accepted documents such as Instrument data sheet, vendor drawings, Instrument and Piping diagram with latest revisions, quality control inspection report documents signed by QC inspector and Owner representatives.
• Punch list clearing to ensure that the installation of instruments is complete and accepted by the client.
• Liaise and coordinate for job completion with EPC contractors FWP, Jacob’s Engineering and ABB
• Compliance of Safe work procedures, Permit to work system, Job Hazard Analysis, Task Risk Assessment, Quality and Safety requirements and standards.
Shell Far Eastern Petroleum Pte Ltd - LRCCU (Long-Residue Catalytic Cracking Unit) Revamp
Instrument Loop check and Functional Check, Liaise Engineering provider and project team, Coordinate with Yokogawa, Chiyoda Corp and work towards completion of job and documentation formalities
Kingshir Technology Solutions Pvt Ltd - Associate Consultant, From Sep 16th 08 to March 16th 10.
For Steel / Oil & Gas / off-shore Drilling Industry
• Master Data Management of Equipment’s in Inventory, Spares and Bill Of Material for SAP MM & PM
• Review of Procurement specifications of electrical, instruments and industrial equipment’s
• Implementation of Asset Data management suite consisting of Material Management Module and Computerized Plant Maintenance Management System at client site.
• Liaise with client for feedback, immediate needs and requirement, understanding work/business processes and incorporating them with solutions provided.
• Travel with sales team for presentation of products/services and discuss technical expertise/features
• Travel to client site for equipment data collection and site study.
• Plant Maintenance management system study & design, RCM and RBM, Equipment database with details of specification linked to inventory spare parts, maintenance service sheets, maintenance planning & PM scheduling, PM model work orders, integration of work flow process and troubleshooting guides.
• Certification: ISO 8000 - Quality Maser Data Manager
Essar Steel (Hazira) Ltd Project - Project Engineer, from Sep 06 to Sep 08
• Design inputs, Coordination and review of Detail engineering and technical specifications from engineering bodies Essar Engineering Centre, MECON LTD, Vendors and Technology supplier SMS Demag Germany on the following aspects:
• Preparation of Data Sheets for Field Instruments & equipment’s, installations checklist, test sheets
• Preparation of Instrument Index, Instrument I/O List & Alarm list, Cable Schedule, Cause & Effect documents
• Single line Diagram, Hook-up drawing, Instrument Layout, Lighting Layout, F&G Layout, Cable Tray Layout and Cable Routing.
• Checking Sizing calculations for Control valves, Orifice Plate
• Junction box scheduling, termination and Interface of RTU and SCADA.
• Technical bid evaluation and Selection of Control valves, On/Off Valves, Instruments, Junction Boxes and other equipment’s
• Procurement planning activity and also created item codes for material master for procurement purposes and refurbishment of Instrumentation items
• Preparation of BOQ & BOM for Instruments, ESD, DCS, Marshalling Cabinets.
• Coordinating with the vendors for project specific instruments, equipment’s and related accessories.
• Preparation of cost estimation & Manpower required
• Conducting technical seminars and safety talk for newly joined graduate engineer trainee and technicians.
• Projects worked in: Compact Strip Plant (Continuous Hot Rolling Mill & Tunnel Furnace), Blast Furnace, Hot Briquetting Plant