• Directed day-to-day plant operations, overseeing production, workforce management, and cross
functional coordination to ensure seamless operational flow and target achievement.
• Optimized production planning, workflow, and resource utilization, translating demand plans into
efficient daily and weekly schedules with maximum manpower and equipment efficiency.
• Led operations teams to organize, control, and optimize end-to-end operational activities, ensuring
timely production and delivery in line with KPIs
• Developed and implemented employee training programs, improving performance, engagement, and
skill levels across diverse teams
• Monitored team performance, addressed skill gaps, and implemented corrective measures to enhance
productivity
• Contributed to strategic and budget planning, driving cost optimization, plant efficiencies, and CAPEX
adherence
• Conducted variance analysis and ensured operational costs stayed within budget while achieving
performance milestones
• Ensured strict adherence to SOPs, company policies, and operational standards, recommending policy
improvements when needed
• Optimized resource utilization, analyzed performance reports, and implemented process improvements
to enhance productivity
• Ensured availability of raw materials and managed production schedules to maintain uninterrupted
operations
• Coordinated on-time delivery of finished goods, responding to customer requirements and resolving
complaints through root cause analysis
• Enforced workplace safety standards, investigated incidents, and implemented preventive measures
• Improved Overall Equipment Effectiveness (OEE) by 25% on critical filling lines by reducing downtime
through preventive maintenance and optimized machine speed.
• Reduced quality defects from 5% to 1% through root cause analysis and corrective actions, increasing
product yield and operational efficiency.
• Standardized machine operating procedures, improving production performance by 15% and
enhancing equipment availability.
• Reduced changeover downtime by 40 minutes per shift using SMED and cross-functional coordination,
increasing line availability by 10%.
• Enhanced equipment reliability, increasing MTBF by 20% and reducing MTTR by 15% through data
driven preventive maintenance strategies.
• Applied Lean and continuous improvement tools including SPC, 5S, Kaizen, SMED, OEE,
MTBF/MTTR, and TIMWOODS to drive operational excellence.
• Led incident management and root cause investigations, implementing corrective actions for downtime,
deviations, and operational risks.
• Ensured compliance with food safety and quality standards (FSMA, GFSI, HACCP, ISO, FSSC)
through inspections, process control, and quality assurance practices.
• Supported automation projects, layout optimization, and equipment upgrades, improving productivity
and future capacity readiness.
• Prepared and presented daily operational performance reports, providing insights and strategic
recommendations to executive leadership.
- Company industry:
- Food & Beverage Production