waleena nawaz

• Lead R&D and development of Split AC systems, including design, testing, and validation. • Manage new product development (NPD) and ensure on-time product launches. • Coordinate with production, procurement, quality, and suppliers to resolve technical issues and implement design changes. • Conduct root cause analysis (RCA) for product failures and improve reliability. • Implement Engineering Change Orders (ECOs) and ensure compliance with technical and regulatory standards. • Contributed to successful launch of multiple Split AC models from design to production. • Improved system performance and airflow efficiency by ~10% through design optimization. • Reduced field complaints by 15-20% through effective root cause analysis and corrective actions. • Achieved 10-15% product cost reduction via component optimization and supplier collaboration. • Shortened product development cycle time by ~20% by improving testing and validation processes.

Launched and executed new business initiatives generating initial revenue growth of $15M.
Conducted feasibility studies for 7 major global brands to support strategic expansion.
Implemented process improvements increasing machine capability by 23%.
Led cost‑saving initiatives through alternate materials and process optimization (~$150K savings).
Reduced production scrap by 0.5% through process control improvements.
Developed SOP visualization tools to improve operator compliance and efficiency.Manufacturing 4.0 implementation projects generating ~ $150K annual savings.

Managed production team of 100+ staff including engineers, supervisors, and operators.
Developed SOPs for IQC, In‑Process and Final QC inspections based on AQL standards.
Tracked KPIs including productivity, machine uptime, defect rates, and OT hours.
Handled customer audits, RCCA implementation, and non‑conformance closure.
Conveyor system design for in‑house process automation and productivity improvement.
Machine modification project with Chinese engineers improving efficiency by 28.5%.
Full product line installation and commissioning completed within one month.
Product localization and plant commissioning collaboration with international engineering teams

Performed in‑process inspections and quality validation for manufactured products.
Prepared technical reports and coordinated with production teams to resolve defects.

Supervised QC operations including lab testing and inspection activities.
Conducted tests such as Salt Spray, Tensile, Thermal Shock, XRF and Peel Strength.

Supported mechanical engineering projects including design analysis and technical documentation.

Assisted in the production process by actively participating in daily operations, gaining hands-on experience in assembly, quality control, and product testing.

Collaborated with team members to optimize workflow efficiency, contributing to the timely completion of production tasks and adherence to quality standards.

Engaged in continuous learning and skill development, acquiring valuable insights into production methodologies and industry practices through practical exposure and mentorship