Commissioning Supervisor Mechanical
Npcc
Total years of experience :3 years, 10 Months
Working Experience (Feb-2017 to Nov-2020)
Position : Commissioning Supervisor - Mechanical
Employer : NPCC - National Petroleum Construction Company (Abu Dhabi, UAE)
Project : UMM LULU Phase II Full Field Development (ULFFD) Project Package 2 UL Super Complex
Client : ADNOC - Offshore (Abu Dhabi, UAE)
Nature of Works : Onshore and Offshore Pre-Commissioning & Commissioning of the Equipment’s,
Associated pipe work, Vendor packages and Lube Oil flushing & Mechanical run test
Including Performance test and POTP & OTP for Chemical Injection Package & Closed
and Open Drain Systems, Water Injection Pump (WI pump), 11kv Gas Turbine System
(GTG), Gas Lift Compressor (GLC), Gas Injection Compressor (GIC), Vapor Recovery
Unit (VRU), Fire Water Pump (FW pump), Instrument Air Compressor, Nitrogen package,
Star-up Air Compressor, Flare Knock out (KO) drum & Pump, MOL pump, Sanitation
treatment System, Fresh water generation system package, Elevator, Pedestal Crane
System, Bridge Crane, Monorail Hoist & Trolley and Start-up.
Responsibilities:
To Supervise the onshore and offshore commissioning activities, as well as outstanding works and quality issues are detected and reported. Supervise Mechanical completion, and ensure that work is carried out in compliance with the project HSE rules and legislation.
Supervise the testing of Mechanical equipment’s and Piping systems in accordance with applicable pre - commissioning, commissioning, and relevant vendor test procedures.
Liaise with support vendors as required
Supervise Mechanical and Piping commissioning team and interface with other disciplines
Ensure 'Red line' project drawings and procedures when changes have been completed during commissioning phase.
Ensure that the work is organized and done according to the ADNOC requirements, and ensure that Operation tests are carried out and commissioning work documented according to rules, procedure and templates.
Ensure all activities are implemented in a safe manner using the PTW system
Prepare for future work fronts including preparation of applicable documentation i.e. Work packs, PTW requests, Method Statements etc.
Perform on site supervision on a group of commissioning technicians also indoor and outdoor wok environment to ensure field commissioning work is completed.
Execute field commissioning activities in conformance with project drawing, P&ID, specification, schedules, cost estimates, procedure, quality requirements and safety standards.
Send dally progress report to the Mechanical Commissioning Lead Engineer.
Responsible for oversight and assistance with mechanical commissioning crew to ensure they safely complete all commissioning activities required to achieve subsystem RFSU on or before the required date.
Monitor / report progress as required.
To support safe execution of the Mechanical and Piping pre - commissioning and commissioning work scope in accordance with contract requirements, specifications, procedures, and schedule
To provide support to Sr. Commissioning Engineer / Commissioning Engineer for related discipline activities
Review applicable discipline commissioning technical documentation / Operation test procedures
Plan and prepare for execution of future work fronts
Provide competent supervision in the commissioning / function testing and performance testing of Mechanical and Piping plant, equipment, and systems.
Working Experience (Jun 2013 to Till Date)
Position: Construction Piping Superintendent
Employer: Larsen & Toubro Ltd. (L & T Hazira, Surat)
Project: HB Offshore Platform Project
Client: Maersk Oil Qatar.
Nature of Works: Spool Fabrication and Erection, Punch list, Installation and Design of Supports,
Reinstatement, Hydro Testing and Pre commissioning.
Responsibilities: ➢ Responsible for supervision of piping fabrication for off-site areas (flare and jetty), common facilities, fractionation and utilities areas, supervision for piping supports fabrication, and resolving piping technical problems on site, including modification on isometric drawings and P&I.
➢ Duties include analysis of the need for field shop spooling in consultation with the sub-contractor, establishment of spool fabrication priority in consultation with the sub-contractor, and monitoring of the offsite spool fabrication to coordinate the proper priority flow of spools to the site.
➢ Coordinate with other engineering discipline heads at the project site to review the overall progress in work and coordinate with them to assess any hold points that originate from a particular engineering discipline.
➢ Responsible for maintaining updated delivery schedules from the sub-contractor, progress follow-up, test packages control, as built drawings and construction punch list.
➢ Supervise the team for timely and accurate work execution. Ensure that all the work activities get completed as per the quality norms and as per project specifications.
➢ Responsible for determining appropriate supplies and stock levels are maintained to meet functional targets, both within cost restraints and consistent with suppliers' lead times.
➢ Responsible for investigating, collating and analyzing information to assist in the audits facilitated by the clients.
➢ Responsible for establishing, promoting and maintaining a safe and hazard free working environment. Formulates and develops safety policies and procedures with the help of the HSE Manager.
➢ Responsible for ensuring smooth day-to-day operations, scheduling and technical support. Consults with other functions' employees on the proper integration and requirements for timely completion of work as planned.
➢ Prepare the three week look ahead schedule report that needs to be submitted to the Planning department for review and inputs to draw up the final execution plan for the piping department.
EXPERIENCE AT OVERSEAS:-
Working Experience (Jun 2012 to May 2013)
Position: Mechanical Piping Engineer
Employer: Petrofac Emirates L.L.C, Al-Ruwais. (Abu-Dhabi, UAE)
Project: GASCO 4th NGL Train Project. (EPC Project)
Client: Abu Dhabi Gas Industries Ltd (GASCO)
Nature of Works: Fabrication and Erection of Metal and Non Metal Piping Including
Hydro Testing and Pre-Commissioning
Responsibilities:
➢ To plan and schedule the work and efficiently organize the site/facilities in order to meet an agreed programmed of deadlines.
➢ To attend regular meetings with clients, vendors and consultants and keeping the informed of progress.
➢ To supervise and monitor the site labor force through general Foreman and or supervisors, monitoring the work of any subcontractors to complete the work as per customers satisfaction.
➢ To oversee quality control and safety matters on the site, and ensure that regulations are adhered to.
➢ To resolve any expected technical difficulties and other problem that may arise at any time.
➢ To oversee the selection and requisition of materials for use in construction/maintenance, to check whether the materials are specified.
➢ To supervise and ensure proper maintenance of materials and to advise on technology and modifications required for a simpler and coast saving mechanism.
➢ To prepare necessary paperwork for the completion of work and get it authorized by the client after the inspection.
➢ To develop a relationship with the Project coordinator and prepare periodical reports on the progress of work.
Working Experience (Jan 2011 to Dec 2011)
Position: Piping Engineer (Mechanical)
Employer: Technip Abu Dhabi
Project: NGL Project. ASAB III (EPC Project)
Client: Abu Dhabi Gas Industries Ltd (GASCO)
Nature of Works: Fabrication and Erection of (Above Ground, Under Ground)
Metal and Non Metal Piping Including Hydro Testing and
Commissioning and Tie-in with existing line in Green & Brown Field.
Responsibilities:
➢ Interprets piping drawings and specifications for contractor use.
➢ Monitors physical installations to ensure that work is installed in accordance with drawings, specifications, and applicable codes.
➢ Assists contractor in planning and scheduling work to obtain maximum efficiency.
➢ Coordinates his discipline (s) with others, when conflicts arise, to resolve problems and prevent delays.
➢ Verifies correct installation of piping with all components (supports, hangers, valves, etc.)
➢ Witnesses all piping construction verifications, including P&ID checks and hydrostatic testing.
➢ To supervise the EPIC Contractors during the execution of construction activities at construction site.
➢ To participate in checking detailed drawings and other documentation and co-ordinate mobilization of contractors on site.
➢ To supervise and approve construction activities and co-ordinate various aspects of project construction including inspections, material submissions and working drawings from contractors, and processing documentation as required.
➢ To direct the activities and check the works of contractors involved in mechanical construction works on behalf of the client.
➢ To carry out daily checks on contractor's staff and work carried out during the previous day in order to ensure compliance with prescribed contractual specifications.
➢ To carry out other similar or related duties such as advising and assisting contractors foreman in carrying out work to recognize standards, and preparing simple sketches to amplify/clarify.
➢ To prepare monthly progress reports verifying work done during the month and work in progress, together with comments on quality and recommendation on required improvements as appropriate.
➢ Pre- Commissioning activities like flushing, cardboard blasting, air blowing & pre-startup etc.
Working Experience (Jan 2010 to Dec 2010)
Position: Jr.Engineer Piping (Mechanical)
Employer: Al-Hassan Engg.Co (S.A.O.G) OMAN
Project: Nimr-c Full Field Water Injection Project. (EPC Project)
Client: Petroleum Development Oman (PDO), Nimr, OMAN
Nature of Works: Fabrication and Erection of GRE, CS, LTCS, ALLOY STEEL, /SS/DSS Piping
Including Commissioning.
Responsibilities:
➢ Preparing and monitoring of fabrication and erection sequencing as per codes and standards during fabrication work, is performed in accordance with the approved construction procedure, latest IFC (issued for construction) drawings, specifications and correct materials.
➢ Performing the job according to fabrication drawing, project client specifications and also after completion of fit-up, arranging for QC inspectors and third party inspector according to approved ITP
➢ Ensure that all the fabrication / welding / erection related records such as cutting list, bill of materials, weld cards, consumable etc are properly archived, and cooperate with Safety and QA/QC inspectors by performing as per their recommendation.
➢ Monitoring foreman, daily production fit-up and welding records and report the status performed to the Construction Manager. Participating and preparing of Task Risk Assessment for the given job to categorize and measure the precaution for the task to carryout job safely and without LTI.
➢ Sending feed backs to the line managers for maintaining the project schedule of time.
➢ I am having a working knowledge in gas and oil field with all kind of fabrication and erection inspection techniques for various applicable standards.
➢ Fabrication and erection of piping, structural, monitoring construction activities and schedule, weekly and monthly progress report, co-ordination with other discipline and supervising field erection of vessels, Piping and structural.
➢ Installation of process for utility and fire water pipelines, erection of pressure vessels, receiver, heat exchangers etc.
➢ Fabrication and erection of storage tank, Piping & structural.
➢ Bill of material (BOM) preparation for individual isometrics,
➢ Material take-off for individual isometrics for particular process areas.
➢ Preparation of cutting list related to Isometrics for particular process areas.
➢ Performing construction and scrapping activities.
➢ Clearing the punch list items, construction activities and site modifications advices from client & Quality Control department as well.
➢ Performing hydro testing and pneumatic testing for process and utility piping.
➢ Worked with pre-commissioning activities including Commissioning.
Working Experience (Dec 2007 to Dec 2009)
Position: Piping Supervisor (Mechanical)
Employer: Al-Hassan Engg.Co (S.A.O.G) OMAN
Project: Salalah Methanol Project, Salalah
Client: GS E&C, Korea
Nature of Works: Fabrication and Erection of (Above Ground, Under Ground)
GRE/GRV and CS, ALLOY STEEL/SS Piping Including Commissioning
Responsibilities: ➢ Prepared shop drawing and isometric drawings, supervise the fabrication and erection works, preparing daily work schedule, prepare daily work progress, closely monitor and follow up urgent materials.
➢ Evaluate and monitoring manpower, equipment and other urgent materials to meet the estimated work production and propose, suggest corrective action to the client when encountering field interfaces.
➢ Ensure safe work environment. Observe housekeeping and follow all safety rules and regulation.
➢ Fully aware of the project specification & drawings.
➢ Reported to the Construction manager for any technical problem or inquiries in the project.
➢ Requisition of materials, tools and equipment needed.
➢ Controlled the use of material and avoid damages and waste.
➢ Eleven hundred spools have been erected and all supports installed, erected heavy weighted control valve.
➢ Carry out line checking, visual inspection of pipe and support punch listing and rectification of lines.
➢ Responsibilities includes preparation of work estimates of man - hours for piping / mechanical construction, piping installation schedule and equipment mobilization and compares it against the original estimates.
➢ Prepares as built plan drawings prior to projects final turnover.
➢ In charge monitoring for cleaning of punch item of test packages. Coordinates schedule of testing on piping to both hydro test group and QC. Performed related jobs as assigned by the area piping Superintendent.
➢ Maintained effective lines of communication between the implementation and execution functions.
➢ Responsible for piping erection at area (pipe rack and around equipment) . Prepared weekly look ahead detailed work schedule. Controlling and monitoring the flow of fabricated spool from letdowns to worksite.
➢ Maintained and enforced a safe working environment, and maintained client satisfaction.
➢ Prepare MTO, man-hour estimates based on shutdown duration of the client advised job order.
Working Experience (March 2006 to April 2006)
Position: Rotary Equipment Supervisor.
Employer: Mohammad Semi Eskaif Co. (SYRIA)
Project: Oil and Gas Treatment Plant
Client: Alstom.France
Nature of Works: Erection and Assembly of Heavy Machinery Equipment Such as Pumps
Compressor, Turbine, Reactor, Vessels, Cooler, Skids Exchanger, Duct
And other related equipment leveling, Master Level, Side Alignment, Rim
And Face Reverse Alignment, Column and Vessels, Reactors Alignment
By Thyroid and Dumpy Level, Cutting, Drilling, Grinding and Hydro Test etc.
Responsibilities: ➢ Review and approval of engineering drawing and documents of various rotating
Equipments pumps, compressors and Diesel generators.
➢ Daily supervision of rotary equipment installation and alignment works.
➢ Monitoring of equipment progress and ensuring that the progress is achieved as per
➢ The set targets and planned activities.
➢ Monitoring the preservation activity for rotary equipments.
➢ Pre commissioning activity for rotating equipments.
➢ Participate in final inspection and prepare punch lists.
➢ Provide technical support to the preparation of field change requests.
➢ Participate in construction progress meeting.
Working Experience (May 2005 to June- 2005)
Position: Maintenance Supervisor
Employer: Qcon Company DOHA QATAR
Project: D LNG Plant
Client: Qatar Petroleum Co.Umm Said.
Nature of Works: Maintenance and Overhauling of Static and Rotary Equipment such as
Centrifugal Pump, Reciprocating Compressor and Overhauling of Ball
Valve, PSV Valve, Heat Exchanger, Tower, Reactor, Fin Fan Cooler,
Vessels, Heaters, Reformers, Ejector, Cooling Condensate, Actuator
Repair; Seat Lapping, Reassemble and Hydro Testing etc.
EXPERIENCE IN INDIA:-
Working Experience (Jan 2012 to July 2012)
Position: Piping Engineer (Mechanical)
Employer: Larsen & Toubro Ltd. (L & T Hazira, Surat)
Project: LQ Module Offshore Project.
Client: Qatar Petroleum Co. (QP Doha Qatar)
Nature of Works: Fabrication and Erection of internal and external Metal and
Non Metal piping including Hydro Testing and Commissioning
Working Experience ( June 2006 to Nov 2007)
Position: Piping Supervisor (Mechanical)
Employer: M.D.Fabricator Pvt.Ltd. HAZIRA, SURAT.
Project: Z 1 & Z 2 Module. Qatar Petroleum Co.
Client: Larsen & Toubro Ltd. (L & T Hazira, Surat)
Nature of Works: Fabrication and Erection of CS/ALLOY STEEL/SS Piping Including
Commissioning.
Working Experience ( July 2005 to Feb 2006)
Position: Piping Supervisor (Mechanical)
Employer: M.D.Fabricator Pvt.Ltd. HAZIRA, SURAT.
Project: LQ Module. Qatar Petroleum Co.
Client: Larsen & Toubro Ltd. (L & T Hazira, Surat)
Nature of Works: Fabrication and Erection of CS/ALLOY STEEL/SS Piping Including
Commissioning.
Working Experience ( March 2003 to March 2005)
Position: Piping Supervisor (Mechanical)
Employer: Horizon Offshore Services. HAZIRA, SURAT.
Project: PS1 & PS 2 Module. Qatar Petroleum Co.
Client: Larsen & Toubro Ltd. (L & T Hazira, Surat)
Nature of Works: Fabrication and Erection of CS/ALLOY STEEL/SS Piping Including
Commissioning.
Working Experience ( May 2002 to Feb 2003)
Position: Joined as Trainee Mechanical Supervisor.
Employer: Horizon Offshore Services. HAZIRA, SURAT.
Project: LQ and TG Module. Qatar Petroleum Co.
Client: Larsen & Toubro Ltd. (L & T Hazira, Surat)
Nature of Works: Fabrication and Erection of CS/ALLOY TEEL/SS Piping Including
Commissioning.
ADDITIONAL TRAINING ATTENDED AT P.D.O (OMAN) AND GASCO (ABUDHABI)
1. PTW (ORIGINATOR/ACCP/PICWS) GASCO-ASAB 3. HSE & H2S Escape
2. Training for GRE Installation (CPI) 4. I.F.R (Initial Fire Response)
❖ Diploma in Mechanical Engineering.
H.S.C. (SCIENCE) G.H.S.E.B. GANDHINAGAR MARCH 1997 51%
DEGREE BOARD / UNIVERSITY YEAR OF PASSING PERCENTAGE S.S.C G.S.E.B. GANDHINAGAR MARCH 1995 55%