Quality and Operational Excellence Manager
Dabur International
مجموع سنوات الخبرة :20 years, 3 أشهر
A brief outline of the Company Field:
Dabur is a globally renowned Ayurveda company that produces a wide range of consumer products, including health care, hair care, oral care, skin care, home care, hygiene, and food and beverages. With a presence in over 120 countries across the globe.
Job Duties:
• Overall responsibility for quality control and quality assurance activities within the organization, this Comprises:
1. Developing sampling and testing programs aligned with company requirements and international standards.
2. analyzing inspection data for identifying process inefficiencies/nonconformities, and follow-up execution of corrective actions.
3. Managing all Activities related to the integrated management systems (ISO9001, ISO22716, ISO14001, and ISO45001) including developing policies and procedures, leading internal and vendor audits, coordinating management reviews, and following up on the analysis and actions taken in response to both internal and external complaints.
4. Sharing periodic status reports regarding routine online and terminal inspections, internal audits, vendor audits, market visits, customer complaints, and accomplished training plans.
5. Assist in providing and developing data management systems that enable plant performance management and measurement of improvements.
6. Drive improvements in supplier quality by collaborating with suppliers to ensure adherence to Quality standards throughout our supply chain, aiming to reduce the incidence of poor quality and associated costs.
• Led implementation of world-class manufacturing (WCM) program for the factories, this encompasses:
1. Developing improvement strategies that consider business priorities, Loss analysis, external benchmarks, three years planned progression of KPIs, People, and workplace transformation.
2. Gaining key stakeholders' alignment and cascade across all factory levels.
3. Led translation of improvement strategy into execution plans to deliver the expected results, including key improvement projects, enablers, and competency-building activities.
4. Support the execution of the improvement plan by ensuring proper governance/routines to track execution progression and improvement sustainability, spending time on the shop floor to evaluate maturity progression and identify key opportunities, providing guidance and feedback, and aligning on corrective actions to adjust execution plans.
5. Developing critical competencies among key members to recognize opportunities for workplace transformation, drive behavioral change, optimize the workplace environment, foster positive employee behaviors, and achieve desired outcomes through GEMBA visits.
6. Assist in establishing the right organization (people and structure - committees, work groups, etc.) to support the manufacturing excellence rollout plan.
7. Collaborate with the HR team to assess the effectiveness of the function/pillar capability plan.
8. Evaluating the maturity of key systems and offering constructive feedback to functional or pillar leaders.
A brief outline of the Company Field:
Wadi Glass is a well-established manufacturer of top-quality glass containers that cater to the food and beverage industries. The company is equipped with two furnaces and eight production lines, enabling it to achieve a daily production capacity of 330 tons. With more than 50% of its products exported to regional and European markets,
Job Duties:
• Overall responsibility for quality, food safety, occupational health and safety, and environmental management systems activities within the organization (ISO9001, 22000 &14001 and OHSAS18001).
• oversee and coordinate internal, customer, 3rd party, and regulatory audits and ensure that all facilities are always audit-ready,
• lead investigations of QHSE concerns and complaints and collaborate with stakeholders in utilizing appropriate methodology for identifying root causes and implementation of corrective actions.
• Works with Engineering, Operations, and Product Development to ensure that any process change in the facilities is documented, and robust and will not adversely affect the overall stability and performance of the process or products.
• Maintain HACCP and cGMP programs, coordinate, and lead management reviews.
• set and attain goals, initiate action to resolve problems, improve products and processes, and provide concise executive summaries of QHSE issues.
A brief outline of the Company Field:
Dräxlmaier is a multinational German company, that has over 74, 000 employees in 65 locations in 22 countries worldwide and is considered one of the leading manufacturers of cables and wiring systems for the world’s most renowned automobile manufacturers like BMW, Mercedes-Benz, Porsche, Audi, Bugatti, VW, Jaguar, and Cadillac.
Job Duties:
• Overall responsibility for quality control activities within the organization.
• Manage, coach, and develop a high-performing quality team that meets agreed objectives and delivers best practice results.0
• Contribute to creating and implementing best practice quality vision, strategy, policies, and procedures to aid and improve operational performance.
• Ensure compliance with the company's procedures and lead the implementation of integrated quality, health and safety, and environmental management systems (ISOTS16949, 14001 and OHSAS 18001).
• Track and analyze daily inspection results to detect positive and negative trends and draw insights to improve quality.
• Led problem-solving teams to identify root causes, and corrective actions using a structured approach to problem-solving (Ishikawa diagram, 5 why, and 8D methodology).
• Audit, validate, and release series production after any process change (ex. modified specifications, new product launches, new production area, new production equipment, new machines, and tools.).
• Promote a creative and positive environment for company-wide quality improvement focused on meeting and exceeding customer expectations.
• Schedule and carry out internal audits, identify gaps, and monitor the implementation of corrective actions.
• Report the cost of poor quality and drive actions for process improvement.
• Technical and performance evaluation of all machines, equipment, and measurement tools.
• Led training and `implementation of potential failure mode and effects analysis (PFMEA), Control Plans, statistical process control (SPC), measurement system analysis (MSA), advanced product quality planning (APQP), Process mapping and Production Part Approval Process (PPAP).
A brief outline of the Company Field:
Teriak is a group of 6 manufacturing plants with a labour force of 1000+ employees., Its production range includes automotive heat exchangers, sheet metal, paint, and plastic injection.
Job Duties:
• Oversee, Develop, configure, and optimize industrial processes from inception to start-up.
• Utilizes process simulation software to test and find the most appropriate production strategies.
• Support establishment and execution of fundamental LEAN tools/processes including 5S, value stream mapping, and visual factory displays/controls.
• Perform work cell (cellular manufacturing) design including U-shaped configurations with consideration for poka-yoke, Jidoka, and other Quality at the Source initiatives.
• Assist in creating an environment of rapid changeover (SMED) to produce a variety of products at a single line/work cell.
• Generate Standardized work instructions to include detailed definitions of the most effective methods to achieve a balanced, continuous flow by breaking work into elements that are sequenced, organized, and consistently followed. Calculate takt times; identify bottlenecks and work to eliminate them.
• Apply working knowledge of Heijunka Box, Kanban Board methods of shop-floor production scheduling and execution.
A brief outline of the Company Field:
Helal Group is the largest manufacturer of household products in Egypt. Their product range includes detergents, plastics, cartons, and cookware.
Job Duties:
• Supervise manufacturing and packaging of household detergents.
• Administers and distributes assigned personnel according to production plan.
• Controls production materials usage and minimizes materials losses.
• Efficiency and productivity calculation and downtime analysis.
• Effectively utilizes labour, material, and equipment to achieve quality standards, production schedules, and profit plans. Through effective leadership, management, and supervision.
• Hires, trains, evaluates, motivates, and develops employees in manufacturing and packaging areas.
Sales forecasting using machine learning algorithms
Master in Quality Management includes 12 subject and Thesis as following: 1. Contemporary Management 2. Statistics for Management Decisions 3. Competing in a Global Environment 4. Quality Assurance Concepts and Systems 5. Management Information Systems 6. Quality Management 7. Statistical Quality Control 8. Research Methodology 9. Group Dynamics 10. Customer Relationship Management 11. Advanced Topics in Quality Management 12. Business Process Re-engineering (BPR) + Thesis Title was : Reduction of Defect Rate and Operation Failure costs using Six Sigma DMAIC Methodology. + Complementary subjects from faculty of commerce - Helwan university: 1. Finance. 2. Business Accounting. 3. Financial accounting. 4. Strategic Management. 5.Organizational Theory. 6.Marketing. 7. Research Methodology.
Bachelor degree of science, Alexandria University, Chemistry department. Graduation grade: good (74.44 %). Graduation Date: May 2003.
