karim ali

responsible for all production and shopfloor, documantion activities
Responsible for machine maintenance activities and utilities activitiesand PM and predictive maintenance

- Responsible for Assembly Dept. with 3 lines.
- Control quality process on the production line.
- Analyze and improve defects on the line.
- Analyze production process to improve latent, risk defects.
- Coordination with engineering department to deploy new projects.
- Write work Instruction and train for operators, workers.
- Make and improve for tools, fixtures, machines, automation.
- Analyze operations to set standard working time and identify capacity improvements.
- Work and train leaders, workers to make sure production meet the quality requirement.
- Balance line, analysis for Cycle time and Takt times,
- Coordination with engineers / leaders to develop maintenance plans for equipment, machines to make sure production runs smoothly during working time.
- Participate in standardizing work parts and materials for production.
- Standardizing work method and processes for production.
- Coordination with Supervisor to coordination with Line Leaders to continuous improvement.

- lead 3 production halls of packaging ( 4 supervisors and 80 labors).
- follow up daily production activities.
- labors utilization for cost effectiveness.
- prepare daily report for productivity .
- prepare weekly report for wastage rate.
- apply and follow 5s and GMP in production halls.

•overseeing the production process, drawing up a production schedule;
•ensuring that the production is cost effective;
•making sure that products are produced on time and are of good quality;
•working out the human and material resources needed;
•drafting a timescale for the job;
•estimating costs and setting the quality standards;
•monitoring the production processes and adjusting schedules as needed;
•being responsible for the selection and maintenance of equipment;

Achievements
-Apply lean tools and workshop layout reorganized for smooth production.
-Prepare new part quotation and cost break down.
-More products launched from local market
-Design some die for optimum production and reduction scrap.
-Get TPS certificate from japan by AOTS-HIDA

- Responsible for Presses workshop, die workshop and welding workshop Activities.
- Responsible for all machine maintenace activities and achive planned maintenance targets.
- Preparing daily plans for shop floor departments
- Following up plan and correct it if needed
- Assuring quality of product
- Following up daily maintenance plans
- Preparing weekly report about production plans
- train new workers on job.

- Working with GM on SFE (Shop Floor Excellence) and QSB (Quality System Basic).
- Intensive program with Nissan short term continuous improvement.
- Working with Pac group Egypt for applying lean deployment in factory.

Achievements
-Preparing APQP Documents
(PFD, PFEMA, CP)
-Preparing Work instruction for all products.
-Preparing Standardize Work for all products.
-Apply some lean tools in shop floor.
-Apply visual Factory.
-Apply new design idea for stamp and sheet metal cut size optimization.