production and maintenance manager
Boysen Egypt
مجموع سنوات الخبرة :18 years, 4 أشهر
responsible for all production and shopfloor, documantion activities
Responsible for machine maintenance activities and utilities activitiesand PM and predictive maintenance
- Responsible for Assembly Dept. with 3 lines.
- Control quality process on the production line.
- Analyze and improve defects on the line.
- Analyze production process to improve latent, risk defects.
- Coordination with engineering department to deploy new projects.
- Write work Instruction and train for operators, workers.
- Make and improve for tools, fixtures, machines, automation.
- Analyze operations to set standard working time and identify capacity improvements.
- Work and train leaders, workers to make sure production meet the quality requirement.
- Balance line, analysis for Cycle time and Takt times,
- Coordination with engineers / leaders to develop maintenance plans for equipment, machines to make sure production runs smoothly during working time.
- Participate in standardizing work parts and materials for production.
- Standardizing work method and processes for production.
- Coordination with Supervisor to coordination with Line Leaders to continuous improvement.
- lead 3 production halls of packaging ( 4 supervisors and 80 labors).
- follow up daily production activities.
- labors utilization for cost effectiveness.
- prepare daily report for productivity .
- prepare weekly report for wastage rate.
- apply and follow 5s and GMP in production halls.
•overseeing the production process, drawing up a production schedule;
•ensuring that the production is cost effective;
•making sure that products are produced on time and are of good quality;
•working out the human and material resources needed;
•drafting a timescale for the job;
•estimating costs and setting the quality standards;
•monitoring the production processes and adjusting schedules as needed;
•being responsible for the selection and maintenance of equipment;
Achievements
-Apply lean tools and workshop layout reorganized for smooth production.
-Prepare new part quotation and cost break down.
-More products launched from local market
-Design some die for optimum production and reduction scrap.
-Get TPS certificate from japan by AOTS-HIDA
- Responsible for Presses workshop, die workshop and welding workshop Activities.
- Responsible for all machine maintenace activities and achive planned maintenance targets.
- Preparing daily plans for shop floor departments
- Following up plan and correct it if needed
- Assuring quality of product
- Following up daily maintenance plans
- Preparing weekly report about production plans
- train new workers on job.
- Working with GM on SFE (Shop Floor Excellence) and QSB (Quality System Basic).
- Intensive program with Nissan short term continuous improvement.
- Working with Pac group Egypt for applying lean deployment in factory.
Achievements
-Preparing APQP Documents
(PFD, PFEMA, CP)
-Preparing Work instruction for all products.
-Preparing Standardize Work for all products.
-Apply some lean tools in shop floor.
-Apply visual Factory.
-Apply new design idea for stamp and sheet metal cut size optimization.
Certificate of Merit "6th over graduation class"
لقد تم حذف الرابط بسبب انتهاكه لسياسة الموقع. يرجى التواصل مع قسم الدعم لمزيد من المعلومات.