karim El Garhy, Material Planner

karim El Garhy

Material Planner

coca-cola

Location
Egypt - Cairo
Education
Diploma, Certified Supply Chain Professional (CSCP), Logistics, Materials, and Supply Chain Management
Experience
12 years, 1 Months

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Work Experience

Total years of experience :12 years, 1 Months

Material Planner at coca-cola
  • Egypt - Cairo
  • My current job since April 2014

Check availability of starting materials for production processes to support the PET and Cans

Manages inventory of starting materials

Monitors actual and forecasted consumption of materials and orders replenishment stock

Manage timely and efficient processing of purchase orders through the procurement process.

Monitor the status of open purchase orders including delivery and quality issues that may affect status.

Review and evaluate safety stock levels, minimum order quantities, supplier and QA lead times on a regular basis to identify continuous improvement opportunities including but not limited to inventory reductions

Review and monitor CRs to ensure new component and material implementation plans are met and write-offs are kept to a minimum

Manage all rejected/non-conforming material through the Material Disposition Process.

Maintain and input material master data into planning systems
Inputs global supply requirements into corporate wide planning systems

Resolves material issues as they pertain to quality and production through close cooperation with Purchasing

Tracks and reports vendor performance and interfaces with vendors on supply issues

Provide support to Purchasing for credit issues with vendors.

Coordinate the return of the material with QA, Purchasing, warehouse personnel and suppliers.

Maintains knowledge of suppliers' operations and capabilities

Maintains complete and current knowledge of all material requirements and issues affecting product availability

Provides material supply intelligence to materials supply review process including safety stock recommendations.

Track and report KPIs for materials, and initiate action to drive improvement to meet targets

Responsible for identifying and resolving complex issues impacting production, planning and scheduling

Execution leader for scheduling, material planning

Participate in supply point to supply point S&OP meetings

Production & Supply Chain Planner at Coca-Cola
  • Egypt - Cairo
  • November 2012 to April 2014

Implement and maintain Inventory and Material Management Strategies for all Finished Goods by regular review and optimisation of inventory parameters and levels (e.g. reorder pt, safety stock, ABC categorisation)
• Consultation with Production Schedulers regarding availability of production lines and approval of downtime at manufacturing sites.
• Place orders upon Manufacturing based upon agreed lead time and capacity availability
• Plan replenishment across the Distribution Centre network (DRP) by maintaining the accuracy of plans to reflect feasible replenish plans
• Conduct regular business and performance reviews with Demand Planners, Marketing and Manufacturing
• Identify and manage potential inventory obsolescence to minimise write-offs (finished goods and raw materials)
• Accountable for master data for Material Planning, Production and PIR/ Source lists for DRP.
• Review out of stock situations or shortage of supply issues and recommend mitigating actions
• PLM Project Management for Commercialization and Launch phase for selected project types
• Conduct root cause analysis for supply chain issues/variances and perform define corrective action plans to avoid reoccurrence.
• Set up inventory targets for Raw Materials and Pack Components and monitor actual inventory levels vs. targets (in co-operation with vendor schedulers)
• Liaise with Marketing, Demand Planners and Manufacturing to validate feasibility of mid-long term supply plans (S&OP) for the products under own responsibility and recommend actions in case of issues

Production Enginnering at coca-cola
  • Egypt - Cairo
  • April 2012 to November 2012

Effectively directs and manages line and production operations to safely produce finished goods to meet sales and marketing demands that is consistently within quality and cost targets.

Develops targets and action plans for production lines

Leads problem-solving activities for production line.

Coaches and builds capabilities of team leader and operators to convert objectives.

Coaches line team leader and operators in an improvement process.

Consults with interdepartmental resources concerning problems, which are affecting the line productivity and takes corrective action.

Assist in development staffing and skill building plans for lines that directly links to delivering yearly AOP.

Reviews and analyzes production reports daily (follow up with appropriate resources to systematically eliminate source of downtime).

Responsible for the selection, on boarding and recommending for termination of production line personnel.

Summarizes daily paid hours for line operators.

Administrate all measures that is accountable for (filler downtime, line productivity, packaging yield loss, and production breakage and schedule compliance) daily.

Responsible for improving the control environment by performing the needed reconciliation (transactions between production and warehouses).

Education

Diploma, Certified Supply Chain Professional (CSCP), Logistics, Materials, and Supply Chain Management
  • at American chamber
  • November 2012

Supply Chain Management Fundamentals. Building Competitive Operations, Planning & logistics. Managing Customer & Supplier Relationships. Using Information Technology to Enable Supply Chain Management.

Bachelor's degree, Industrial and Mangment Engineering
  • at Modern science & Arts ( MSA)
  • February 2011

Specialties & Skills

Increasing Profitability
Productivity Improvement
Supply Chain
Time Managment

Languages

English
Expert
French
Beginner
Arabic
Expert

Training and Certifications

Course (Training)
Training Institute:
Coca-Cola Tranning Center
Date Attended:
December 2012
Course (Training)
Training Institute:
Coca-Cola tranning center
Date Attended:
May 2012
maintenance engineer (Training)
Training Institute:
Path finder
Date Attended:
July 2011