Quality Control Manager
CSI Engineering Co.Ltd
Total years of experience :9 years, 2 Months
Þ 185 MW Open Cycle Gas Power Plant Kinyerezi, Tanzania
Þ Olkaria-1 Additional Unit -6 Geothermal Plant, Naivasha, Kenya
Þ 240 MW Combined Cycle Power Plant, Kinyerezi, Tanzania
Þ 185 MW Open Cycle Gas Power Plant Kinyerezi, Tanzania
Duties and Responsibilities :
• Establish the Project Quality Management System including Project
Quality Management Strategy, Plan and Procedures.
• Identify and manage competent Quality (QA/QC) for the Project.
• Ensure compliance of all project functions, contractors and
suppliers with the project Quality Management System requirements.
• Provide coaching and training to project team and QA/QC personnel.
• Ensure that the plant is inspected and tested in accordance with
approved project quality plans (PQP's), quality control procedures,
inspection and test plans (ITP's), relevant codes, standards, etc
• Coordinate the annual QMS Management Review and track
opportunities for improvement.
• Co coordinating with site QA/QC team for daily inspections.
• RT, PT, PWHT, NDT - Monitoring the activities and make sure the NDT
activities are being carried out as per project and safety requirements.
• Coordination for closing out NCR’s
• • Responsible for monitoring Inspection as per Client
requirements and coordinating with site QA/QC team for all inspection
activities as per ITP
• Preparation of Quality Plan, ITP and all relevant qua li ty related
documents
• Review of all technical documents
• Preparation of WPS, PQR etc
• Maintaining ISO 9001 and Client Quality Plan
• Monitoring, motivating & mentoring quality team for smooth operation at
field as well as vendor place.
• Daily and weekly meetings with site QA/QC Team to monitor the
implementation of the quality plan and to control Non Conformance
Umm Lulu Full Field Development Project Package-2
(Umm Lulu Accommodation and Technical Buildings)
Scope of Work
Detailed Engineering, Design, Verification, Procurement, Fabrication, Construction, Installation, Testing,
Pre-commissioning, and Commissioning of Architectural, HVAC, Piping, Plumbing and Fire fighting
systems. Installation, Testing, Pre-commissioning, and Commissioning of Electrical and Communication
systems etc
Modification of Jopetwill 300 Jack up Barge
Scope of Work
Jopetwill 300 Barge modification works includes providing additional accommodation facilities for
increased POB capacity and modification of existing sea water, fresh water, fire water, plumbing, fuel
systems, exhaust systems, chilled water systems etc. Installation of additional generators and power and
telecommunication systems etc
Duties and Responsibilities :
• To ensure implementation of Project Quality Plan.
• Inspection of incoming materials (Structural, Piping’s,
Architectural & HVAC).
• Inspection & report preparation for piping and structural
fabrications, welding, installation and commissioning activities
of Structural, Architectural, Piping, & HVAC works as per the
Inspection and Test Plan.
• Conducting and witnessing of welding procedures and
welders qualification tests and preparation of WPS, PQR & WPQR
as per code and client requirements.
• Witnessing Erection/ Installation of Structural Members/
Piping Spools
• Dimensional Inspection of structural members/ piping spools
during fit-up.
• Inspecting the weld fit-up joints prior to root pass & visual
inspection of final weld, conducting the necessary NDT tests
for the same as per project specifications.
• To check the field welds and consumables comply with
project specifications
• Witnessing & reviewing the NDT reports such as
Fabrication and Erection of pipe lines for PTA-5 L&A Area. Scope of
Work
Fabrication and installation of piping spools, structural members, different types of pipe supports for the
PTA (Purified Terephthalic Acid) unit in Reliance Oil refinery in Dahej (Gujrat) in India.
Duties and Responsibilities :
• Raw material inspection, MTC verification, Weld joint fit-up,
Dimensional & weld visual at manufacturing process.
• Witnessing & reporting the various NDT inspections such as
MT, PT, RT and interpreting the RT films.
• Inspection on fabrication and erection & welding as per
approved drawings.
• Preparation of Weld Maps and Inspection Reports.
• Checking that inspections and test are carried out and
documented in accordance with the approved procedure.
• Conducting PQR, Welder’s qualification Tests and
preparation of PQR records and WQT certificates.
• Ensure calibration of test instruments prior to use.
• Assisting to reduce the welding defects by proper
maintenance of qualified welders.
• Checking heat treatments for PWHT diagrams. Checking the
correct measurements of hardness, when required, and the
acceptability of the result
Project worked : SWSR PROJCT LIWA
Scope of Work
Setting out, Survey, construction of access roads, Trench excavation, Bedding, Pipe Laying, Fit-up,
Welding, NDT, Application of HSS (Heat Shrink Sleeve- Canusa), construction of Wash out Chambers,
pumping stations, Pigging, Hydro testing, and backfilling works of the pipelines (27 km pipeline C.S, DN
1, 200, PN 25 / PN 40 & 2x 27km pipeline C.S, DN 900, PN 25) starting from Mirfa and to reaching to Liwa
in the Western Region of Abu Dhabi
Duties and Responsibilities :
• Implement the project quality control procedures, inspections
and test plans, and construction procedures.
• Implement the surveillance inspection program to ensure
conformity to project specifications/standards.
• Implement the project material control requirements.
• Perform inspection and testing of completed installations as
per the ITP.
• Witnessing of Field density test for excavated trench and
access roads.
• Coordinate with site team to raise inspection requests and
carrying out inspections as required.
• Preparation & submission of inspection reports and RFI’s and
maintaining the record for the same.
• Prepare deviation reports to document nonconforming
conditions as required.
•
•
Control calibrated measuring and test equipment used on the
project.
Develop punch-lists of incomplete work
• Daily functional reporting of responsibilities and any quality
issues to assigned Project QA/QC Manager.
• Review of Documents for WPS, PQR, Weld Map, NDE
Procedure, Hydrostatic Test, ITP.
• Witnessing of Hydrostatic testing, blow out of the lines and
drying and lay up procedure.
• Preparation of final completion dossier as per project
requirement
Project worked : GGSR REFINERY PROJECT
Duties and Responsibilities :
• Preparation of weld inspection report and Material Receiving
Inspection Report and updating the same.
• Witnessing Erection/ Installation of Structural Members/
Piping Spools.
• Dimensional Inspection of structural members/ piping spools
during fit-up.
• Inspecting the weld fit-up joints prior to root pass & visual
inspection of final weld, conducting the necessary NDT tests
for the same as per project specifications.
• To check the field welds and consumables comply with
project specifications.
• Radiographic film interpretation.
• Witnessing the weld repair inspection.
• Monitoring the site welding activities, to identify any
eventual problem related to welding and NDT