Kevin Thornhill, Fixed Equipment Inspector

Kevin Thornhill

Fixed Equipment Inspector

Chevron

Location
Indonesia
Education
Diploma, Apprenticeship
Experience
38 years, 2 Months

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Work Experience

Total years of experience :38 years, 2 Months

Fixed Equipment Inspector at Chevron
  • Nigeria
  • My current job since January 2013

• Assist peers in report writing and decision making.
• Involved in the inspection and testing of PRV’s and PSV’s.
• Internal inspections of in service pressure vessels, boilers, scrubbing towers, distillation columns, safety devices, storage tanks and pipelines.
• External inspections including CUI inspection of various equipment such as Boilers, Vessels, Columns, Heat exchangers, Heaters, pipes and risers.
• Identifying most common types of corrosion and implementing solutions to some of the problems.
• Detail Planning.
• Remaining life assessment of vessels, storage tanks and pipelines.
• Thermography on insulated piping, boiler skin walls, columns, Heaters, and pipe lines.
• Witnessing of Ultrasonic and eddy current tube testing.
• Witnessing of Ultrasonic corrosion mapping methods.
• Preparing and planning for yearly plant shutdown including reviewing of CV’s for contractor inspectors.
• Day/Night shift leader for yearly plant shutdowns.
• Report writing and record keeping using Visions.
• Develop piping group based on RBI corrosion loop concept and mark on P&ID.
• Prepare inspection weekly report for management.
• Prepare and present PowerPoint slide show to management.
• Take care of ad hoc inspections and problems.
• Assist maintenance and welding fabrication shop.
• Behavioral Based Observations (stopcards)

Plant Inspector at Qatargas
  • Qatar - Doha
  • January 2007 to October 2012

• Acting as Inspection Engineer when required and attending management meetings.
• Assist peers in report writing and decision making.
• Involved in the inspection and testing of PRV’s and PSV’s.
• Internal inspections of in service pressure vessels, boilers, scrubbing towers, distillation columns, safety devices, storage tanks and pipelines.
• External inspections including CUI inspection of various equipment such as Boilers, Vessels, Columns, Heat exchangers, Heaters and Pipe lines.
• Identifying most common types of corrosion and implementing solutions to some of the problems.
• Detail Planning.
• Remaining life assessment of vessels, storage tanks and pipelines.
• Thermography on insulated piping, boiler skin walls, columns, Heaters, and pipe lines.
• Witnessing of Ultrasonic and eddy current tube testing.
• Witnessing of Ultrasonic corrosion mapping methods.
• Preparing and planning for yearly plant shutdown including reviewing of CV’s for contractor inspectors.
• Day/Night shift leader for yearly plant shutdowns.
• Using TDMS to find and view drawings electronically.
• Report writing and record keeping using Meridium.
• Develop piping group based on RBI corrosion loop concept and mark on P&ID.
• Prepare inspection weekly report for management.
• Prepare and present PowerPoint slide show to management.
• Take care of ad hoc inspections and problems.
• Assist maintenance and welding fabrication shop.
• Behavioral Based Observations (stopcards)

Snr Plant Inspector at Sasol 1
  • South Africa
  • January 1986 to December 2006

•Witnessing and approval of newly fabricated pressure vessels,
•Review and approve quality control plans,
•Witnessing mechanical testing of materials,
•Reviewing of welding documentation such as welder qualifications, welding procedures and procedure qualifications of different welding processes.
•Review of PWHT and various NDT procedures
•Review of NDT reports,
•Issue non-conformance reports,
•Verify orientation of nozzle mark out on newly build vessels,
•Involved in PWHT activities,
•Visual inspection of welds and weld preps,
•Lead pre-fabrications meetings,
•Pressure testing of completed pressure vessel.
•Erection of new petrol-chemical plants.
•Pipeline erection and pressure vessel fabrication.
•Integrity audits of various plants.
•Involved in the inspection and testing of PRV’s, PSV’s and various product valves.
•Internal and external inspections of in service pressure vessels, boilers, gas generators, re-actors, scrubbing towers, distillation columns, synthol re-actors, safety devices, storage tanks and pipelines.
•Pre-commissioning inspections of pressure vessels, boilers, gas generators, re-actors, scrubbing towers, distillation columns, synthol re-actors, safety devices, storage tanks and pipelines.
•Identifying most common types of corrosion and implementing solutions to some of the problems.
•Planning.
•Remaining life assessment of vessels, storage tanks and pipelines.
•The application of advanced non destructive testing methods such as :Time of flight diffraction (TOFD), Internal Rotary Inspection Systems, (Ultrasonic testing) of Boiler and heat exchanger tubes.
•Infrared thermography on insulated piping, boiler skin walls and pipe line bellows.
•Witnessing of Ultrasonic and eddy current tube testing.
•Ultrasonic corrosion mapping methods.
•Involved in RBI studies.
•The implementation and application of the American National Board Inspection Code requirements for the modification and repair of boilers and pressure vessels.

Education

Diploma, Apprenticeship
  • at Sasol One
  • January 1989

Fitter & Turner

Diploma, NATIONAL CERTIFICATE N4
  • at TECHNICAL COLLEGE, SASOLBURG
  • April 1988

ELECTRO TECHNICS MATHEMATICS ENGINEERING MECHANICS MACHINES AND PROPERTIES OF MATERIALS

High school or equivalent,
  • at High School Hans Strijdom
  • December 1984

Afrikaans English Mathematics Science Technical Drawings Fit & Turn

Specialties & Skills

Site Inspection
Pressure Vessels
Report writing
Influencing skills
Team Player
Leadership
Good organising skills
Excellent communication skills
Decision making
Good interpersonal skills
Prioritising and control of workload
Problem solving

Languages

English
Expert
Afrikaans
Expert

Training and Certifications

(Certificate)
Date Attended:
May 2012
Valid Until:
May 2012
(Certificate)
Date Attended:
May 1994
Valid Until:
June 1994
(Certificate)
Date Attended:
August 1992
Valid Until:
February 1993
API510 PRESSURE VESSEL INSPECTOR (Certificate)
Date Attended:
September 2008
Valid Until:
September 2008
(Certificate)
Date Attended:
September 2011
Valid Until:
September 2011
API570 PIPING INSPECTOR (Certificate)
Date Attended:
June 2009
Valid Until:
June 2009
(Certificate)
Date Attended:
June 1996
Valid Until:
June 1996
(Certificate)
Date Attended:
April 1998
Valid Until:
April 1998
RADIOGRAPHIC TESTING (Certificate)
Date Attended:
November 1990
Valid Until:
November 1990
ASME SECTION I, IV, VIII DIV. 1, V, II & IX AND NATIONAL BOARD INSPECTION CODE (Certificate)
Date Attended:
March 1995
Valid Until:
March 1995
(Certificate)
Date Attended:
April 2010
Valid Until:
April 2010
(Certificate)
Date Attended:
September 2011
Valid Until:
September 2011
COMPETENT PERSONS PRESSURE VESSELS (Certificate)
Date Attended:
September 1999
Valid Until:
September 1999
INSPECTOR OF PRESSURISED EQUIPMENT (Certificate)
Date Attended:
February 1996
Valid Until:
February 1996
(Certificate)
Date Attended:
September 2010
Valid Until:
September 2010
(Certificate)
Date Attended:
May 1996
Valid Until:
May 1996
(Certificate)
Date Attended:
June 1994
Valid Until:
July 1994
(Certificate)
Date Attended:
March 2006
Valid Until:
March 2006
COMPETENT PERSONS BOILERS (Certificate)
Date Attended:
June 2002
Valid Until:
June 2002