Khader Khan, Assistant Manager

Khader Khan

Assistant Manager

ITC

Location
India - Hyderabad
Education
Bachelor's degree, Electrical and Electronics Engineering
Experience
11 years, 11 Months

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Work Experience

Total years of experience :11 years, 11 Months

Assistant Manager at ITC
  • India
  • My current job since June 2012

•Power Plant:
•132/11KV substation with 31.5 MVA Transformer
•29MW, 11KV Steam Turbo Generator
•135TPH AFBC Boiler
•150TPH Coal Handling Plant
•Paper machine:
•350 TPD Board Machine
• 90 TPD Deinking and Secondary Fibre Treatment Plant.

•Design of control circuits of auxiliary equipment for process automation and preparing drawings in CAD.
•Erection of electrical equipment based on GA drawings.
•Preparing cable schedules, prioritizing them for erection to meet daily goals.
•Planning with contractors and guiding them for getting job completed well within targets.
•Commissioning of electrical equipment by involving with mechanical and process departments.
•Verification of Test reports of Transformers, HT and LT Switchgears and motors done by testing engineers.
•Issuing and Reconciliation of material such as steel, cables and other erection equipment given to various contractors.
•Handling of project man power on daily basis.
•Training and guiding junior officers on project erection and commissioning activities.
•Calculating and Setting of various motor protections such as Stator thermal overload, Locked rotor, Earth-fault, unbalance current, Over/Under voltage based on motor design data in Numerical protection relays of SIEMENS, ABB, SCHNEIDER.

Shift Experience:
•Optimal loading of generators for maintaining power on tie-bus bars within limits.
•Manual load shedding when a boiler trips to avoid network blackouts.
•Synchronizing of different sources like Generator to Generator, Generator with Grid supply.
•Planning and implementing load shedding based on load requirements to prevent network blackouts.
•Issuing of High tension Electrical work permits in the entire plant.
•Handling of shift manpower in the entire plant.
•Making generation and Distribution reports and submitting to HOD’s for entire plant
•Taking Rounds of all plants and reporting the observations to Area managers.
Maintenance Experience as an area manager:
•Generator shutdown planning without effecting plant loads and maintaining tie-bus bar load within limits.
•Rectification of problems which are reported by shift in charges.
•Identifying and ordering of spares through SAP.
•Continuous monitoring on the spares.
•Maintenance including condition monitoring, planning & follow up.
•Shut down planning and man power handling.
•Preventive Maintenance & Predictive maintenance implementation in the respective area.
•Process Modification jobs
•Experience in implementation of OEE, MTBF, MTTR & losses etc.
•Preparing As-built documentation
•Planned Maintenance regular practice implemented in all of my respective area.
•Preparation of history cards for all the equipment, tracking of inventory of spares parts and tools.
•Formulate & Implement equipment evolution standards. Analyze numbers of failure & set maintenance goals.
•Training of Operators on daily maintenance activities by maintenance department.
•Use of Why-Why analysis and other problems solving tools for eliminating break down.
•Generator shutdown planning without effecting plant loads and maintaining tie-bus bar load within limits.
•110 MW Thermal power plant.
•DG sets up to 3 MW (Kirloskar and Skoda sets).
•ABB, Siemens and Allen Bradley (Powerflex) Variable frequency drives (VFD).
•132 kV/11 kV Substation with auxiliaries.
•11 kV and 6.6 kV (Siemens, Voltas, ABB) Switch gear with auxiliaries.
•LT and HT Switchgear equipment like VCBs, ACBs and SF6 Circuit breakers up to 132kV.
•PLC based Coal and Ash handling systems.
•Battery chargers and UPS systems.
•Practicing safety precautions while issuing line clearances and communicating the same to the concerned shift personal.
•Having knowledge on DCS and SCADA operation and computer skills.
•Sectional drives of Board machine, Rewinder, Sheeter.
Strength and Skills:
•Hands-on experience on ABB DCS (PM891 controller), PLCs of SIEMENS, Allen-Bradley.
•Good knowledge on Power plant operations.

at ITC Ltd
  • United Arab Emirates
  • to

8 years in the field of Electrical Project & Maintenance in Utility Department at

Education

Bachelor's degree, Electrical and Electronics Engineering
  • at Jawaharlal Nehru Technological University Hyderabad
  • January 2012

,

Specialties & Skills

Power Plants
Electrical Maintenance
Electrical Installation
Project Management
AUTOMATION
COMMUNICATION SKILLS
CONTROL
DOCUMENTATION
ENGINEERING
FIRST AID
INVENTORY MANAGEMENT

Languages

English
Expert
Hindi
Expert

Training and Certifications

FUNDAMENTALS AND PROGRAMMING OF PLCs (Training)
Training Institute:
ATI EPI, Ramanthapur, Hyderabad
Date Attended:
June 2011
Duration:
40 hours
INDUSTRIAL APPLICATIONS USING ALLEN BRADLEY PLCs (Training)
Training Institute:
ATI EPI, Ramanthapur, Hyderabad
Date Attended:
June 2011
Duration:
40 hours