Plant Manager (Extrusion / Injection /PET SBM /Thermoforming / HDPE BM ,BOPP ))
Plastic packaging
مجموع سنوات الخبرة :30 years, 7 أشهر
1-Manage and lead the whole plant team toward profitable plant and zero customer complain and reduce the wastage .
2- implement world class operation management to improve plant and increase it profit .
3- enhance training for staff to improve their skills which have a positive impact on plant profitability .
4- evaluate the staff based on key performance indicator .
5- ensure safety is priority #1 for all staff
Manage and execute all new project to ensure planning success and minimial budget. Make feasibility study and net present value in advance of project execution to decide wither we go ahead of the project or not.
Responsable about smooth operation of all machines and ensure wastage is reduced and customer is satisfied with our products through having zero quality defects.
Complete incharge of preventive maintenance using cmms system and generating KPI for all machine / Budgeting / training/ SOP / critical problem solver / new project handling for IS machines Emhart / Botterio and inspection machines (SGCC/Emhart IB/IC ) and packing and shrinking machine .
• Plastic Manfacture company in the field of PET / PS extrusion / Printing /Thermoforming / HDPE blow mold
Member of Plant Leadership Team, decision maker .
• Participate in objective setting, plan development and performance review of plant Performance.
• Initiates, implements, and manages the plant maintenance program based on best practices in Different industry, with an emphasis on planning/scheduling and preventive/predictive maintenance.
• Monitors the use and inventories of spare parts, maintenance supplies, and equipment and initiates reordering when necessary.
• Maintains and repairs maintenance plant equipment and solve the critical problems.
• Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders spare parts, and maintenance history of plant equipment (system used/ Oracle / Great plane/ Acesss).
• Prepares monthly KPI (key performance indicator), reports, analyzes data, and makes recommendations for improving plant Operations and solving maintenance-related problems.
• Supervises plant maintenance personnel and ensure professional maintenance task execution
• Ensures that maintenance technicians are adequately trained, equipped,
and motivated so that the maintenance program can be accomplished in
a safe, timely, and cost-effective manner.
• Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two-way Communication concerning maintenance issues.
• Assists with hiring of maintenance personnel.
• Conducts employee performance reviews based on job descriptions to determine Competency, knowledge, and contribution of the maintenance technicians.
• Maintains and updates operating and training manuals for the maintenance department.
• Ensures that all maintenance technicians are trained on the most updated version of the Operating procedures SOP ISO 9001 2001, ISO 14000, HACCP
• Monitors operation of plant equipment and systems.
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maintenance manager for Dubai poly film (Emirates /Jable Ali) in the filed of bai oriented polypropylene film packaging plant which is one of the biggest organization in petrochemical and BOPP film packaging industry , I was responsible for the complete maintenance dept. activities / planning /budgeting /training / critical problem long term solution / upgrading machines / new project incharge for design and installation and commissioning . detials description :-
1-implantation of CMMS systems (Oracle V 5.12 / Great plan ERP system)
2- Ensure all repairs are properly scheduled, conducted, evaluated, and documented.
3- Develop and manage maintenance dept. operating budget
4- Hire, train and evaluate of maintenance dept. personal.
5- Achieving KPI for maint.(Key performance indicator )
6- Ensure appropriate parts, materials, and supplies required for maintenance operations are purchased in cost effective and timely manner.
7- Design and develop operation policies and procedures.
8- Implementing TPM (total productive maintenance )
9- High accuracy in reporting to management
1- Responsable for all PLC / Auotmation / Drives / Electronic equipment
2- do modification for software for all kind of PLC to improve machine preformance .
3- Deal with Seimens S5/S7 / Allen Bradely / Mitsubishi / B&R PLC / ..etc
4- Unix / linux server
5- Seimes Simoreg /Simover Master drive / Mirco Mastrer / Lenze Drive / Control tech drive / Eurotherm, ..etc programming and fault fining .
5- think outside the box to solve critical problem
-Industrial Automation ( Siemens S7/S5 PLC/ Allen Bradly PLC, B&R PLC, Moeller PLC, Direct 205 PLC, ..etc)
-Electronic Drives (Simoreg /Simovert /Micro master /Eurotherm/ control tech / Lenz /KEB, etc)
-Measurement instrumentation (thickness gauges, etc)
- complete study for industerial automatic control and measurment instrumentation , Electronic principles , Automatic self tunning system , non linear Atuomatic control , modrn control system , PLC system .