Maintenance Manager
Ranco&Zamil concrete Industry ( Precast )
Total years of experience :18 years, 11 Months
Responsible for all Maintenance Activities (Mechanical, Electrical, general maintenance, Facilities maintenance) in 5 factories.
Roles:
• Implementing preventive, predictive and corrective maintenance to maximize operational availability of machine and equipment; conducting fault diagnosis, identifying root cause of failure, delineating jobs to be performed and methodology to be adopted and assigning work to the technicians to perform repairs/ servicing.
• Mapping maintenance pattern of various electrical equipment and maintaining reasonable inventory of spares to meet breakdown needs; meticulously keeping maintenance records and deftly using them as references to work out quick break down solutions.
• Responsible for scheduling and carrying out maintenance, breakdown maintenance and handling the spare parts management; achieving reduction in breakdown incidences with deft implementation of preventive and proactive maintenance; implementing corrective and preventive actions.
• Planning the execution of maintenance activity, observing standard procedures for maintenance and considerably reduced down time; preparing documents regarding maintenance history of machines & using it as useful reference to resolve future maintenance issues.
• Responsible for Installation, repairing, calibrating and maintenance of all process control, mechanical related equipment through the coordination of maintenance teams including controllers, transmitters and static measuring device; preparing and maintaining detailed records of inspection, maintenance and repair work carried out on mechanical equipment and mechanical systems.
• Executing the production plan and achievement of production targets & introducing productivity improvement plans; ability to identify potential bottlenecks and deviations; and implement corrective actions to ensure that production targets are met within stipulated time and budget constraints.
Achievements:
• Reduced breakdowns by applying preventive maintenance system.
• Repair some old equipment and return them to service again.
• Modifying some old model machine to match factories requirements.
• Improving the maintenance team (training, replacing, and change position).
• Design new maintenance software by help from IT department.
• Apply all preventive maintenance planes.
• manufacturing new machines to produce some special projects.
Responsible for all maintenance activities like electrical, mechanical, general maintenance, managing and training maintenance team; cooperating with other department to improve the company and applying quality and safety procedures; modifying machines and production lines to increase the production and quality
Roles:
• Implementing preventive, predictive and corrective maintenance to maximize operational availability of machine and equipments; conducting fault diagnosis, identifying root cause of failure, delineating jobs to be performed and methodology to be adopted and assigning work to the technicians to perform repairs/ servicing.
• Mapping maintenance pattern of various electrical equipments and maintaining reasonable inventory of spares to meet breakdown needs; meticulously keeping maintenance records and deftly using them as references to work out quick break down solutions.
• Responsible for production and maintenance of Crusher Plant; gained experience in the area of Production planning & control
• Responsible for scheduling and carrying out mechanical maintenance, breakdown maintenance and handling the spare parts management; achieving reduction in breakdown incidences with deft implementation of preventive and proactive maintenance; implementing corrective and preventive actions.
• Actively involved in performing operations and maintenance tasks on general systems as per the established procedures and instructions while ensuring focus on safety and quality standards; Good experience in ELEMATIC Precast machinery, OH cranes Kony Crane- Abus- Morrise, vehicles maintenance, engine overhauling ( diesel - gasoline), metal fabrication.
• Planning the execution of maintenance activity, observing standard procedures for maintenance and considerably reduced down time; preparing documents regarding maintenance history of machines & using it as useful reference to resolve future maintenance issues.
• Responsible for Installation, repairing, calibrating and maintenance of all process control, mechanical related equipments through the coordination of maintenance teams including controllers, transmitters and static measuring device; preparing and maintaining detailed records of inspection, maintenance and repair work carried out on mechanical equipment and mechanical systems.
• Executing the production plan and achievement of production targets & introducing productivity improvement plans; ability to identify potential bottlenecks and deviations; and implement corrective actions to ensure that production targets are met within stipulated time and budget constraints.
Achievements:
• Reduced breakdowns to 25% of previous; reconditioned all machines and equipment
Responsible for all mechanical maintenance activities, served 3 factories (MCB -ALF-Metal fabrication and been project manager for project of factory transferring-fix - setting commissioning
Roles:
• Actively involved in performing operations and maintenance tasks on general systems as per the established procedures and instructions while ensuring focus on safety and quality standards; executed routine jobs & breakdown jobs and collaborated with different departments to execute machine maintenance with respect to cost, quality, and time and safety procedures. Coordinated the machine inspection and maintenance programs with those required for the associated machinery.
• Responsible for Installation, repairing, calibrating and maintenance of all process control related equipments through the coordination of maintenance teams including controllers, transmitters and static measuring device.; prepared and maintained detailed records of inspection, maintenance and repair work carried out on machinery and equipment.
• Spearheaded efforts across handling preventive and predictive maintenance of all major equipment; carried out failure analysis and troubleshooting; undertaken responsibility of shift management, inventory management and control, maintained adequate inventory of spare parts/ materials/special tools and replenishing it based on demand/supply forecasts.
• Formulated operational strategies and ensured safety of plants, personnel and environment through the proper implementation of management systems; instrumental in implementing planned and preventive maintenance practices to minimize downtime and losses and ensured application of best maintenance practices
• Driven initiatives for inspection, shutdown jobs preparation & execution, action plans and preparation of annual maintenance plans; responsible for preparing documents regarding maintenance history of machines & using it as useful reference to resolve future maintenance issues.
Achievements: Modified some production line to increase the production rate
Projects Handled:
Role Project Manager
Location Riyadh
Duration 50 Days
Team Size 35
Description Transfer the metal factory with reinstall machines and commissioning
Managed the maintenance department, and scheduled the preventive maintenance of the machines and equipments; trained the engineers and technicians of the maintenance department and support them to be efficient to do their missions; increased the production by reducing breakdowns and interruptions and kept the company’s products perfectly qualified & repaired it; good knowledge about the machines, and the possibility to improve its performance, Hydraulic, Pneumatic, Mechanical, Electrical systems and proficient in handling quality system ISO 9001 during my existence in the company when the last get it also good knowledge of spare parts and get it at a lower cost from the local market or external
Made design of machines, production lines, and plastic moulds, production plan, and choose the easier fabrication way; specified the metals and material as the design requirement and supervised installation of machines and also good experience in the market and how to purchase good materials with low cost.
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