khaled elhawary, Head of production operations

khaled elhawary

Head of production operations

Seville Products Ltd. IFFCO

Location
United Arab Emirates - Dubai
Education
Bachelor's degree, Food Science and Dairy Technology
Experience
29 years, 4 Months

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Work Experience

Total years of experience :29 years, 4 Months

Head of production operations at Seville Products Ltd. IFFCO
  • United Arab Emirates - Dubai
  • My current job since December 2020

Managing operations processes for pasta factory

Operations Manager at Saudi Modern Foods Factory (GOODY)
  • Saudi Arabia - Jeddah
  • October 2009 to May 2018

Reporting to: General Manager
-Responsibilities:
-Review processing schedules and production orders to make decisions concerning inventory, staffing requirements, work procedures and duty assignments considering budgetary requirements limitations and time constraints
-Develop and implement production tracking quality and food safety systems
-analyzing production, quality, maintenance, and other operational reports to detect production problems
-Monitoring work flow and reviewing work methods and procedures
-Submitting monthly reports and KPI’s
-Review and provide feedback to management on costs, overtime and schedule
-Assure continuous improvement of the factory
-Manage the Research & Development team activities that include:
-Supervise the development of designated experimental trials to design an effective series of experiments and validation of methods developments
-Provide supportive measures that indicate the success and performance of the developed formulation, process or procedure
-Review, results from large quantities of experimental trials and gives opinion for further proceeding
-scale-up technology to pilot plant manufacturing
Nine years of experiences in tomato products, ketchup, mustard, mayonnaise and sauces

Production Manager at Cairo food industries Heinz Egypt
  • Egypt - Cairo
  • September 1995 to August 2007

- Work with process engineers and production supervisors to meet department goals
- Optimizing operational efficiency
- Maximize the productivity of the workforce through continuous process
- Minimize waste and control product cost
- Review all manufacturing engineering activities
- Ensuring implementation of production procedures
- Establishing and monitoring technical training for production team
- Coordinate with the production planner to achieve customer satisfaction goals
- Plans, organize controls, direct, communicate, delegates and evaluates the production team
- Recommending operational improvement
- Assessing and developing personnel skills to meet operation requirement
- Twelve years’ experiences in tomato products, ketchup, juice, mustard, mayonnaise, sauces
Jam, bottling line jar line, filler, labeler, tray machine, and tomato paste processing and concentration unit, evaporator, tetra pack machine pasteurizer, and homogenizer

Production supervisor at Savola egypt
  • Egypt - Cairo
  • February 1994 to September 1995

- Responsible for various engineering assignments
- Liaised to coordinate activities of Operations.
- Reviewed existing operating methods on a regular basis and developed new methods
- Daily responsibilities involved supervising production lines, preparing daily / weekly production and man hour reports.
Tow year's experiences in Edible oils products, ghee, palm oil, corn oil, shortening, refining, Bleaching, bottling line, tin can line, slitter, welding machine

Production Supervisor and Food technologist at Milky Land
  • Egypt - Cairo
  • May 1990 to February 1994

Position: Production Supervisor and Food technologist
Responsibilities:
-make sure food products are produced safely and legally
-developing the manufacturing processes and recipes of food products and work on existing and newly discovered ingredients to invent new recipes and concepts
-Work closely with the product development teams to help deliver factory ready recipes based on the development kitchen samples.
-Conducting experiments and producing sample products, as well as designing the processes and machinery for making products with a consistent flavor, color and texture in large quantities within a strict and ever-changing regulatory framework around the treatment of foodstuffs.
-Responsible for keeping up-to-date with relevant legislation.
-Involve building relationships with suppliers and customers, as well as ensuring products are profitable.
-Lead and supervision the work team.
-Flow the production plan and Review production target
-Daily production report
-Quality control supervision and Lab analyses
Four years experiences in Dairy products and ice cream

Education

Bachelor's degree, Food Science and Dairy Technology
  • at Faculty of agriculture,ain shams universty
  • June 1988

Qualifications: 1-Bsc.in agriculture with major in food science and dairy technology, 1988, faculty of agriculture, Ain shames university 2-Post-graduate diploma degree with major in food quality control, 1992, Faculty Of agriculture, Ain Shames University 3- Post-graduate Diploma degree with major in Marketing, 1993, Faculty of agriculture Ain Shames University Training Courses: 1-Principals of HACCP, GMP, ISO 9001 (Moody International) 2-ISO 9000:2000 the Changes QM (Det Norske Veritas Training Program) 3-Implementation of ISO 14001:1996 (Det Norske Veritas Training Program) 4-Quality Control Cycles 5-Principals of product and process Development (Agriculture Led Export Businesses) 6-Risk Management of Chemical Hazards in the Food Industry (ALEP) 7-Cleaning and Sanitizing (ALEP). 8-Shop Floor Supervisor (Euro Mediterranean Partnership) 9-Forman Training Program (ProMark Operational Unit for Development Assistance). 10-Emergency Planning Training (Heinz Europe Risk Management) 11-Incident Investigation Training (Heinz Europe Risk Management) 12-Key Element Safety Process Trainer (Heinz Europe Risk Management) 13-English language courses at the AUC. .

Specialties & Skills

Science
Production
Management
windows, office
Establishing Ploicies &Procedures, Liasing Industrial &Research Sources
Communication & Interpersonal skills, Strong Analytical and Problem Solving Skills
Ability to perform under pressure
Quality Control & Quality Assurance Procedures( ISO Standards), Safety Engineering
Implementation of policies and regulations, Team Building, Leading & Motivational skills

Languages

English
Expert
Arabic
Expert