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Khaled Megahed, Senior Mechanical Maintenance and Reliability Engineer

Khaled Megahed

Senior Mechanical Maintenance and Reliability Engineer·TASNEE

Saudi Arabia

Bachelor's degree, Bachelor's degree in Mechanical Power Engineering

Work experience

Total years of experience: 10 years, 5 months

Senior Mechanical Maintenance and Reliability Engineer

November 2024 - Present

TASNEE

Jizan, Saudi Arabia

November 2024 - Present

• Lead maintenance and reliability programs for rotating equipment, including condition monitoring.
• Serve as Lubrication Champion, providing technical guidance on tribology and industrial lubrication systems.
• Evaluate and analyze maintenance data, diagnose deviations, and recommend corrective actions to enhance equipment performance.
• Develop preventive and predictive maintenance programs (PM, PdM) to improve equipment readiness.
• Conduct and lead fault investigations and Root Cause Analysis (RCA), providing actionable recommendations. Prepare and present detailed operational and technical reports to support decision-making.
• Participate in FAT / SAT tests and commissioning, and support planned shutdown activities. Supervise major overhauls, define Hold Points, and ensure technical execution quality.
• Coordinate with operations, maintenance teams, and suppliers (OEMs) for technical consultation.
• Analyze condition monitoring data, prepare scopes of work, and ensure availability of critical spare parts.
• Provide direct supervision and mentorship to engineers and junior technicians, enhancing team competencies.
• Comply strictly with HSE standards to safeguard personnel, equipment, and ensure sustainable safe operation.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Oil and Gas

Mechanical Maintenance Team Leader – Rotating Equipment

October 2023 - November 2024

Aramco Jizan Refinery

Jizan, Saudi Arabia

October 2023 - November 2024

• Supervised daily operations of the mechanical maintenance department, ensuring compliance with policies and standards.
• Planned, organized, and controlled preventive and corrective maintenance activities to ensure equipment safety.
• Led major installation and maintenance of boilers and feed systems safely and efficiently.
• Monitored and analyzed equipment downtime and implemented corrective actions to improve reliability.
• Participated in preparing annual mechanical maintenance plans for optimal resource utilization.
• Organized and managed the mechanical workshop, supervising technicians and skilled workers for quality performance.
• Scheduled daily assignments for mechanical technicians, ensuring efficient completion of maintenance tasks.
• Increased departmental productivity and conducted inventory management of spare parts based on maintenance plans and OEM recommendations.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Senior Mechanical Maintenance Engineer

May 2022 - October 2023

United Gas Derivatives Company (UGDC)

Port Said, Egypt

May 2022 - October 2023

Managed mechanical maintenance teams, performing advanced diagnostics for rotating and static equipment.
Executed all maintenance work in accordance with OEM and API standards to ensure optimal operation.
Conducted pre-arrival inspections of jetty equipment to ensure readiness for safe tanker operations.
Prepared detailed overhaul reports for top management to support operational and technical decision-making.
Coordinated with planning and scheduling teams to ensure resources availability for maintenance tasks.
Oversaw spare parts receiving, inspection, and specification compliance.
Supervised preventive and predictive maintenance programs and conducted daily Toolbox Talks for safety.
Minimized equipment downtime and executed SOLAR gas turbines replacement within a short timeframe.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Part-time Mechanical Maintenance Engineer

January 2021 - January 2023

(Petro Disouq Gas Plant, SDX Energy)

Kafr El Sheikh, Egypt

January 2021 - January 2023

• Prepare work permits and maintenance procedures for repair and test of the equipment to ensure its reliability and
availability.
• Complete all maintenance activities and assist the vendors laborers with the materials needed.
• Gather data throughout the day and prepare overhaul reports.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Senior Mechanical maintenance engineer

January 2018 - January 2022

Agiba gas plant, Eni JV - Italfluid Egypt

Alexandria, Egypt

January 2018 - January 2022

• Troubleshot chronic equipment failures and defined repair and testing procedures to ensure safety.
• Operated compressor trains as part of the mechanical team to ensure optimal performance.
• Monitored compression equipment continuously via SCADA systems for early anomaly detection.
• Executed overhauls for diesel, gasoline, and gas engines following precise maintenance plans.
• Collected daily operational data and monitored abnormal conditions to ensure continuous operation.
• Applied preventive, predictive, and condition-based maintenance programs (PM, PdM, CM).
• Specialized in WAUKESHA gas engines, SUPERIOR reciprocating compressors, and AJAX combined compressors.
• Gained extensive experience with rotating equipment, including GE compressors and air compressors.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Mechanical engineer

January 2016 - January 2018

(International Co. for chemical fertilizers, Chemical seed)

Damietta, Egypt

January 2016 - January 2018

• Led mechanical maintenance shifts and coordinated maintenance activities for all factory equipment.
• Performed maintenance for pumps, compressors, burners, chemical reactors, bucket elevators, and conveyors.
• Monitored operations and production to ensure smooth equipment performance.
• Maintained rotating equipment and specialty pumps, ensuring correct operational methods.
• Acquired in-depth knowledge of pumps, mechanical seals, piping systems, and complex pump alignment.

Company industry:
Chemicals Manufacture
Job role:
Chemical Engineering

Education

Mansoura University

June 2016

June 2016

Bachelor's degree, Bachelor's degree in Mechanical Power Engineering

Egypt

GPA (percentage): 64%

GPA (percentage): 64%

Skills

PowerPlant
Expert
PowerPlant
Expert
Safety
Expert
Safety
Expert
Engineering
Expert
Engineering
Expert
Mechanical Engineering
Expert
Mechanical Engineering
Expert
Car Maintenance
Expert
Car Maintenance
Expert
mechanical testing
Expert
mechanical testing
Expert
COMPRESSORS
Expert
COMPRESSORS
Expert
TROUBLESHOOTING (PROBLEM SOLVING)
Expert
TROUBLESHOOTING (PROBLEM SOLVING)
Expert
COMMISSIONING
Expert
COMMISSIONING
Expert
EQUIPMENT MAINTENANCE
Expert
EQUIPMENT MAINTENANCE
Expert
MANAGEMENT
Expert
MANAGEMENT
Expert
SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA)
Expert
SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA)
Expert
APPLICATION PROGRAMMING INTERFACE (API)
Expert
APPLICATION PROGRAMMING INTERFACE (API)
Expert
COMPRESSION
Expert
COMPRESSION
Expert
PLANNING
Expert
PLANNING
Expert
TURBINES
Expert
TURBINES
Expert
Good in safety and quality testing
Intermediate
Good in safety and quality testing
Intermediate
Good communication with team work
Intermediate
Good communication with team work
Intermediate
work under pressure
Intermediate
work under pressure
Intermediate
Leadership
Intermediate
Leadership
Intermediate
Microsoft Office
Expert
Microsoft Office
Expert
maintenance engineering
Expert
maintenance engineering
Expert
materials
Expert
materials
Expert
pumps
Expert
pumps
Expert
operation
Expert
operation
Expert
Vibration Control
Expert
Vibration Control
Expert
ASSET MANAGEMENT
Intermediate
ASSET MANAGEMENT
Intermediate
COMMISSIONING
Intermediate
COMMISSIONING
Intermediate
BUILDING INSPECTIONS
Intermediate
BUILDING INSPECTIONS
Intermediate
COORDINATING
Intermediate
COORDINATING
Intermediate
ENTREPRENEURSHIP
Intermediate
ENTREPRENEURSHIP
Intermediate
MECHANICAL APTITUDE
Intermediate
MECHANICAL APTITUDE
Intermediate
RELIABILITY ENGINEERING
Intermediate
RELIABILITY ENGINEERING
Intermediate
REPAIRING MANUAL MECHANICAL
Intermediate
REPAIRING MANUAL MECHANICAL
Intermediate
ROTATING EQUIPMENT
Intermediate
ROTATING EQUIPMENT
Intermediate
TECHNICAL SUPPORT
Intermediate
TECHNICAL SUPPORT
Intermediate
Lubrication
Expert
Lubrication
Expert
ELECTRICAL ELECTRONIC TROUBLESHOOTING
Intermediate
ELECTRICAL ELECTRONIC TROUBLESHOOTING
Intermediate
APPLICATION PROGRAMMING INTERFACE API
Intermediate
APPLICATION PROGRAMMING INTERFACE API
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
MACHINERY REPAIR AND MAINTENANCE
Intermediate
MACHINERY REPAIR AND MAINTENANCE
Intermediate
MAINTENANCE ENGINEERING
Intermediate
MAINTENANCE ENGINEERING
Intermediate
OIL AND GAS
Intermediate
OIL AND GAS
Intermediate
OPERATIONS
Intermediate
OPERATIONS
Intermediate
ORIGINAL EQUIPMENT MANUFACTURER
Intermediate
ORIGINAL EQUIPMENT MANUFACTURER
Intermediate
PETROCHEMICAL
Intermediate
PETROCHEMICAL
Intermediate
ROOT CAUSE ANALYSIS
Intermediate
ROOT CAUSE ANALYSIS
Intermediate
ELECTRICAL ELECTRONIC TROUBLESHOOTING
Intermediate
ELECTRICAL ELECTRONIC TROUBLESHOOTING
Intermediate
APPLICATION PROGRAMMING INTERFACE API
Intermediate
APPLICATION PROGRAMMING INTERFACE API
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
MECHANICAL APTITUDE
Intermediate
MECHANICAL APTITUDE
Intermediate
ORIGINAL EQUIPMENT MANUFACTURER
Intermediate
ORIGINAL EQUIPMENT MANUFACTURER
Intermediate
PETROCHEMICAL
Intermediate
PETROCHEMICAL
Intermediate
PREDICTIVE ANALYTICS
Intermediate
PREDICTIVE ANALYTICS
Intermediate
PREVENTIVE MAINTENANCE
Intermediate
PREVENTIVE MAINTENANCE
Intermediate
RELIABILITY
Intermediate
RELIABILITY
Intermediate
ROOT CAUSE ANALYSIS
Intermediate
ROOT CAUSE ANALYSIS
Intermediate
PowerPlant
Expert
PowerPlant
Expert
Safety
Expert
Safety
Expert
Engineering
Expert
Engineering
Expert
Mechanical Engineering
Expert
Mechanical Engineering
Expert
Car Maintenance
Expert
Car Maintenance
Expert

Languages

Arabic
Native Speaker
English
Expert
German
Beginner

Training and Certifications

Certifications
Appointed Person for Lifting Operations (APLO)
Root Cause & Incident Analysis (ICAM)
Certified Maintenance & Reliability Professional (CMRP)
Machinery Lubrication Analyst – Level I (MLA I)
Vibration Analyst – Level II (CAT II)
Rigging & Slinging course
Rigging & Slinging course
Certified Machinery Lubrication Analyst Level I (MLA I)
ICML
Nov 2024
Show credentials
Certified vibration Analyst level II (CAT II)
MOBIUS
Oct 2025
Show credentials
Certified Maintenance and Reliability Professional (CMRP)
SMRP
Mar 2021
Show credentials
Certified Root Cause and Incident Analysis Method (ICAM)
Rigging and slinging course.
Process safety fundamentals course.
Rotating equipment-training course.
First Aid and CPR training course.
Advanced firefighting training course.
H2S and Acids handling training course.
APLO

Hobbies

  • Gain skills
  • Learning