Construction Quality Assurance Manager
Jacobs Engineering
مجموع سنوات الخبرة :33 years, 2 أشهر
January 2013 - Present
Company: Jacobs Engineering
Project: Ras Tanura Integrated project, Jubail, Saudi Arabia
Polyethylene trains 1, 2 &4 and COB, SADARA
Positions Held: Construction Quality Leader
Brief Job Description
➢ Oversee the quality department. Communicate quality requirement to promote awareness, understanding and accurate implementation.
➢ Insure compliance to SADARA requirement.
➢ Interface with contractors on daily basis.
➢ Participate in pre-inspection/construction kick-off meeting
➢ Trouble shoots construction quality concerns.
➢ Ensure quality monitoring on all construction activities, including special assessment of special work elements as required, to verify conformance with all applicable requirements.
➢ Ensure prompt identification and appropriate resolution of all issues, including result of inspection activities, at the construction site.
➢ Provide signature on mechanical completion certificates.
June 15, 2010-January 2015
Company: Nesma and Partners Contracting Company Limited
Project: Jubail Export Refinery (Cocker Project) SATORP, Jubail
Positions Held: QA/QC Quality Control Manager
Brief Job Description
➢ Co-ordination and preparation of quality policy, preparation of quality reports, and records. Organizing quality circle meeting, preparation of welding procedure as per given specification, conducting WQT/PQT, dimension check up, evaluation of test report and results, etc. Knowledge in different welding process (SMAW, GTAW, SAW, etc.), Familiar in the use of different codes and standards (ASME Section II/V/IX, API 1104, AWSD1.1 API 650, ASTM, Uniform Plumbing Code, etc.) Supervision of fabrication and erection of different types of piping, final check up of piping system.
➢ Write procedure and supervise the installation of rotary and static equipment as needed. Understand centrifugal pumps, shaft sealing system for centrifugal and rotary pumps and the general purpose of their applications. Familiar with SAES-G-005, ASME B73, and ISO 2858
➢ Conduct scheduled quality audit on the project procedures as described in the Quality Control Plan in order to evaluate compliance.
➢ Continually plan and perform in house quality in Training seminars and quality induction courses to ensure that company staffs are aware of their obligations and responsibilities in supporting the project quality system.
➢ Prepare monthly Quality Management Report to high light to upper management area that requires improvement.
➢ Identify area of weakness in the quality system and suggest mechanisim for improvements.
May 16, 2008 - June 15 2010
Company: Nesma and Partners Contracting Company Limited
Project: Ras Tanura Refinery Diesel Hydrotreator Complex Project
Positions Held: Quality Control Mechanical Supervisor
Brief Job Description
➢ Control and supervise all the activities of QA/QC Inspectors. Liaise with the Client with respect to all quality control inspections. Overall in-charge of QA/QC activities of al disciplines. Coordinate with construction activities requiring inspection, etc. Ensure Planned Surveillance Audits on the Project as per planned Audit Schedule to ensure compliance with Quality Plan, the Company's Quality Assurance System, and Schedule 'Q' of the Contract.
➢ Ensure that sub-contractor's quality system is in line with client's requirements. Arrange required quality awareness seminars to have continual improvement to the quality system. Analyze root cause of NCR's and prevent recurrence of similar problems. Oversee the quality system of the entire project. Control all project records, including specifications, engineering standards, IFC drawings, etc. with adequate traceability.
➢ Verify the overall completeness of installed piping system. Ensure that examination and test required by the inspections and test plan (ITP) had been performed with satisfactory results. Inspect and witness pressure leak testing valves prior to installation. Line checking of pipelines, which cover check-up for proper installation and location of standard pipe supports and in accordance with Isometric Drawing.
➢ Supervision of fabrication and erection of different types of piping, final check up of piping system.
➢ Write procedure and supervise the installation of rotary and static equipment as needed. Understand centrifugal pumps, shaft sealing system for centrifugal and rotary pumps and the general of their applications. Familiar with SAES-G-005, ASME B73 and ISO 2858.
➢ Conduct scheduled quality audit on the project procedures as described in the Quality Control Plan in order to evaluate compliance.
➢ Ensure the quality result reflect NESMA objectives and comply with project quality requirement.
➢ Continually plan and perform in house quality in Training seminars and quality induction courses to ensure that company staffs are aware of their obligations and responsibilities in supporting the project quality system.
➢ Interface with procurement in material requisition and ensure product and manufactures/distributers are ARAMCO approved vendors.
➢ Review Inspection and Test Plan (TIP) and verify conformity to material testing that they are assigned for, as well as: the inspection sequence are applicable and accurate. Supported all activities in project to be executed in accordance with Inspection. Test Plans, and Quality Control Procedures that are approved by ARAMCO.
May 08, 2006 - May 13, 2008
Company: Nesma and Partners Contracting Company Limited
Project: Expand Sewage Treatment Plant, Rahima
Positions Held: Quality Control Manager
Brief Job Description
➢ Line check to verify the overall completeness of installed piping system. Ensure that examination and test required by the inspection and test plan (ITP) had been performed with satisfactory results. Inspect and witness pressure leak testing of valves prior to installation. Line checking of pipelines, which cover check-up for proper installation and location of standard pipe supports and in accordance with Isometric Drawing. Inspect and witness re-instatement and bolt torquing of flanged joints prior to final piping completion.
➢ Verify the overall completeness of installed piping system. Ensure that examination and test required by the inspection and test plan (ITP) had been performed with satisfactory results. Inspect and witness pressure leak testing of valves prior to installation. Line checking of pipelines, which cover check-up for proper installation and location of standard pipe supports and in accordance with Isometric Drawing.
➢ Supervision of fabrication and erection of different types of piping, final check up of piping system.
➢ Write procedure and supervise the installation of rotary and static equipment as needed. Understand centrifugal pumps, shaft sealing system for centrifugal and rotary pumps and the general purpose of their applications. Familiar with SAES-G-005, ASME B73, and ISO 2858
➢ Ensure the quality result reflect NESMA objectives and comply with project quality requirement.
➢ Interface with procurement in material requisition and ensure product and manufactures/distributers are ARAMCO approved vendors.
➢ Review Inspection and Test Plan (ITP) and verify their conformity to material testing that they are assigned for; as well as; the inspection sequence are applicable and accurate.
➢ Supported all activities in project to be executed in accordance with Inspection, Test Plans, and Quality Control Procedures that are approved by ARAMC
➢ Have completed of internal auditing and 60% construction phase per schedule Q to ensure quality standard are maintain throughout the project.
➢ Coordinate Non-Conformity Report (NCR) for items, product and activities onsite and investigate corrective action to prevent re-occurrence.
➢ Conducted experiments to improve processes; such as backfilling and compaction.
➢ Evaluated the system periodically to meet expectation of clients by continues improvement.
May 2005 - May 2006
Employer: Gulf Elite General Contracting Establishment (GEGC)
P.O. Box: 32429, Al Khobar 31952, Saudi Arabia
JGP Expansion Project-Civil Works S/Contract
Positions Held: Construction Manager
Acting Project Manager
Brief Job Description
➢ Plan, organize, direct, control and evaluate construction activities from start to finish to ensure that construction project is completed within the allocated construction budget, as per schedule, in compliance to project specification and to the client's satisfaction (ARAMCO)
➢ Responsible for RFQ from receipt, through pricing and design to final submittals. Coordinate other employees during bid process on large proposals for industrial electrical job estimated over $11, 500, 000-50, 000, 000 using spreadsheets.
➢ Attend Construction Team meetings regularly to discuss process changes, reinforce practices and obtain feedback on estimates.
➢ Receives and reviews data to determine material and labor requirements and prepares itemized lists and bids as required by client specifications.
➢ Collect actual cost data for current and past projects. Maintain existing estimating databases with collected data
➢ Prepare project information for management, client, subcontractors, or others. This may include a list of materials, work orders, change orders, invoices, survey sheets, etc. Advance user of Windows XP and Windows Office. Proficient with Auto Cad 2006 Electrical, IPIN viewing system, Volts, Builders Exchange Network, & Sub Hub.
➢ Review work flow and distribute manpower as needed per schedule demands.
➢ Review drawing documents and revised drawing.
➢ Review TQs' before submiting and approve them.
➢ Assign foremen for all activities at site and arrange all equipments as needed.
➢ Arrange materials needed with material control personnel.
➢ Attended weekly progress meetings and evaluate schedule vs. completion.
➢ Initiated tool box meeting with foremen to evaluate daily progress.
May 2004 - May 2005
Employer: Al-Ertifaa Co ltd.
Jubail, K.S.A
Project: Jubail II (Civil & Underground)
Business: Construction
Positions Held: Quality Control Manager
Acting Project Manager
Brief Job Description
As Quality Control Manager
➢ Review all documents and Royal Commission Specification for GRB and RTR pipes.
➢ Interface with Amiantit Quality Management regarding of quality of products
➢ Review and approve material certifications.
➢ Oversee rejected tags and initialize inspection to review the root cause and implemented corrective action.
➢ Write the quality standards and method of statements to meet process needs for Alertifaa to meet RC requirements.
As Acting Project Manager
➢ Consults with clients, vendors, or other individuals to discuss and formulate estimates and resolve issues.
➢ Perform material and quantity takeoff of equipment, electrical and instrumentation, with or without process flow diagrams, plant layouts, and electrical one line. Take offs with various types of instrumentation projects including PVC & CPVC installations.
➢ Responsible for RFQ from receipt, through pricing and design, to final submittal. May coordinate other employees during bid process on large proposals for industrial electrical jobs estimating between $20, 000 to $1, 500, 000 using ConEst and spreadsheets.
➢ Become in charge of the Infra Structure of Jubail II due to departure of Project manager.
➢ Organize the deployment of all equipments needed for excavation, Bidding and pipe installation.
➢ Arrange all workflow and manpower to establish maximum output to meet RC scheduling commitment.
➢ Familiar with Primavera Software and the flow forecast to meet deadlines.
➢ Understand all work principles that meet all RC and Saudi Government Standard.
1999-2004
Employer: General Forming Corporation
Torrance, Ca., USA
Business: Manufacturing
Position Held: Quality Engineer/ Product Developer
Brief Job Description
➢ Supported quality department in inspection setups, mathematical calculations and blue prints interpretation.
➢ Create Form Blocks and Trim Templates designed for sheet metal aircraft outer surfaces (CONTOUR)
➢ Developed machining programs from IGS, DXF, DWG, TXT, etc; (supplied by customers)
➢ Aided in Construction of complex tooling and fixtures for inspection and verification. Review documents of new order, as well as, tooling supplied to confirm validity prior to use.
➢ Verified blue prints changes against existing tooling and orders to confirm compliance.
➢ Created programs in FLOW PATH, SOLIDWORKS, AUTOCADS, and MASTERCAMS for water-jet Applications.
➢ Implemented ISO 9001 procedures and work instructions to comply with new technology and requirements.
➢ Assisted and supported quality department in customer audits and in deploying statistical teqniques.
➢ Created Macros in Excel for control of inventory, tractability of stocks to the latest changes, and maintaining records of products history.
1996-1999
Employer: Mikol Missile Air
Gardena, Ca, USA
Business: Manufacturing (Aerospace-Missiles)
Position Held: Manufacturing Engineer
Brief Job Description
➢ Program CMM \[Brown & Sharp (Gage 2000) \] to be used in the inspection of complex 5-axis machined parts.
➢ Developed CMM program that guided CMM operators in part setup and sequence of inspections. Interface with Boeing, Northrop, and Lockheed; Engineers and Source Inspectors on a daily bases to produce a product that meet customer needs.
➢ Written work instruction for ISO 9000 implementations.
➢ Collected Data and conducted design of experiments to study titanium oxidization during machining on the bearing surfaces.
➢ Review shipping documents prior to submitting to source inspection.
1992-1996
Employer: PB Fasteners
Gardenia, Ca, USA
Business: Manufacturing (Aerospace)
Position Held: SPC Coordinator
Brief Job Description
➢ Trained 281machine operators on understanding the concepts of Statistical Process Control and total quality management.
➢ Coordinated the planning operations with hot heading, cold heading, grinding, and thread rolling department to speed up manufacturing process and to reduce cost.
➢ Conduct machine capability study on grinding and thread rolling machines to determine the workflow.
➢ Collected data from produced product that aided in pointing the right machines to perform the task.
➢ The study had delegate machines with respect to type of materials and size. Conducted many design of experiments on titanium machining and thermal process.
➢ Study rpm vs. material type, depth of cuts Vs. Feed rate on all grinding machines.
➢ Study post process such as cad plating and passivation and created charts that will calculate the build up with respect to time.
1988-1992
Employer: Perez Machine Inc.
Gardenia, Ca, USA
Business: Manufacturing (Aerospace)
Position Held: Quality Control Manager
Brief Job Description
➢ Updated quality system to meet BOEING DI 8000.
➢ Created a recall system that polished the existing calibration system and were recognize by Boeing representatives.
➢ Developed forms for in process inspection that insured the perfection of the final product.
➢ Review and approve manufacturing operations prior to job release.
➢ Interface with customers' engineers and source inspectors to insure compliance to customers' orders.
1984-1988
Employer: Double A Manufacturing
Gardena, Ca, USA
Business: Manufacturing (Aerospace)
Position Held: Quality Control Manager
Brief Job Description
➢ Written quality manual and procedures that complies with MIL-Q 9858.
➢ Developed new techniques for gage calibration.
➢ Setup a system for inspection that received a ward as supplier of the year from Morton-Thiokol.
➢ Created (in FORTRAN Language) a bidding program that covered all aspect of tooling's, materials, and cost.
➢ Developed Excellence strategy in inspection training.
PERSONALS:
➢ Familiar with all ARAMCO Standard and specifications. Understand the sequence of operations inside ARAMCO plants. Capable of preparing Method of Statements for any process required.
➢ Comprehend all aspects of quality control functions and the importance of customer satisfactions through the implementations of purchase orders clauses and accompanied drawing and documentations.
➢ Professional in computer use and programming and can program in most software languages.
➢ Understand fundamental of mathematics and its daily use. Very skilful in finite mathematics and matrices applications.
➢ Self-independent with minimum supervision.
➢ A motivator for teamwork and promoter for professionalism and have the ability to supervise all type of people.
➢ Disciplinary senior Engineer for any task and/or activities.
On line Education
Quality auditing
Training in system auditing to meet Quality system implementation.
understanding the concept behind auditing of system implementaion.
1994-1997 El Camino College Torrance, Ca, USA Diploma in Total Quality Management Extensive Courses in manufacturing technology applications and CNC Programming.
Diploma in Microsoft Programming 1993 Boeing Commercial Diploma in D1-8000 (ISO 9000) Seattle, Wa, USA
1980-1984 University of Southern California, USC Los Angeles, Ca, USA B.S. in Mechanical Engineering.