QA
Zakum Development Company (ZADCO)
مجموع سنوات الخبرة :20 years, 0 أشهر
Monitor and witnessed Epoxy Novaloc coating (NC-30/EPN) on conductor casing pipes
•Receiving inspection for conductor casing pipes, EPN coating materials, abrasives
•Witnessed and monitored water washing, blotter test, blasting inspection and coating activities
•Witnessed and monitored DFT inspection, EPN mixing, adhesion test, HV holiday test
•Witnessed and monitored collar test, hardness test EPN mixing ratio
•After satisfied final inspection to provide final load out clearance certificate
•Verified all the calibration certificate, paint material batch certificate and coating inspection reports
Facility Integrity Technical (OS-FIT
Witnessed Thermal spray aluminum (TSA), Passive fire Proofing (PFP)and Neoprene coating inspection as per approved ITP
•Carried out Procedure Qualification test (PQT) for Thermal spray applicator as per NACE 12
•Review of TSA feed stock material, storage, calibration certificate for TSA machines
•Blasting inspection, dust level, chloride test and profile measurement carried out before TSA
•Witnessed bend test for TSA test coupon as per approved ITP and procedure
•Witnessed porosity test and pull off test for TSA test coupon as per approved ITP
•Final visual inspection and DFT measurement of TSA applied structures and spools as per drawing
•Final color code inspection of TSA applied Structures as per drawing
•Monitoring the storage condition, expired date of Paint materials FBE Powder, Copolymer, Polyethylene, Polypropylene, TSA, PFP materials and checking with Batch #, Color code, Product Date Sheet, according to paint manufacture instruction, approved procedure and ITP
•Monitoring of Surface Temperature, Pre heat temperature, coating application temperature, Post heat (Curing) of FBE coating, 2 Layer, 3 Layer polyethylene, Polypropylene Epoxy Coating as per project procedure, Manufacturer data sheets
•Ensure all Coating, Fireproofing materials are stored in accordance with specifications & procedures and all waste products are disposed of safely & correctly.
•Witnessed pre-qualification test for TSA and PFP
•Inspecting and approving Mockup test, applicator qualification test for Fire proof structure, pipes
•Monitoring correct curing and protection of fire proof applied structure.
•Witnessing and inspecting for surface cleanliness for Installation of pins clips and wire mesh complete and conformant.
•Witnessing Cementitious concrete mixture preparation and Application of Cementitious mixture for Correct overall thickness.
•Witness sampling of Cementitious mixture for compressive strength, Bulk density test, Hardness test.
•Witnessing and inspecting of Top and seal coat applied correctly for uniformity, thickness, curing time and finish. All damages or defective areas repaired.
•Witnessing Three Layer Polyethylene 3LPE, Three Layer Polypropylene 3LPP, Concrete weight coating to 34” Line pipe, Neoprene balance coating to riser pipe at splash zone area, . Upon completion of coating activities reviewed and closed out all material data books for all sub-contractors
WELDING
•Monitoring, Surveillance and witnessing of structural tubular, plate girders, piping, riser fabrication, jacket fabrication, leg & piles, module frame structures flare bridges; flare towers, offshore pipeline as per approved ITP for various Islands.
•Monitoring fit up & welding activities as per approved WPS.
•Monitor all quality related activities on the projects.
•Monitoring, Witnessing of Visual, dimensional checks, Ultrasonic testing, Magnetic particle testing, interpretation of radiographic films, Liquid penetrant testing, Post weld heat treatment, Positive material identification, Material traceability, leak testing, bolt tightening and tensioning, pneumatic testing, hydro testing, flushing and reinstatement activities as per approved procedures.
•Punch list opening, line walk through, review of test packs & QC Document dossier for mechanical completion.
•Ensure availability of all necessary documents at inspection release.
•Issuing quality deficiency report, Non-conformance report for management review and further follow up.
•Conversant with various welding process such as SMAW, GTAW, GMAW, FCAW and SAW.
•Prepare the Welding Procedure Specification according to ASME Section IX and AWS D1.1 and applicable project specifications.
•Prepare and certify Procedure Qualification Record (PQR), in accordance with ASME Section IX.
•Monitor welding activities to ensure that work is being carried out in accordance with approved Welding Procedure.
•Prepare the Welding Procedures according to ASME Section IX and AWS D1.1 and applicable project specifications.
•Conduct Welder Performance Qualification and maintain its record and communicate the Welding Instructions to the Welders / Welding Operators.
•Check the temperature of baking and holding ovens, monitoring welding consumables during storage as well as usage and maintain the records.
•Control/removal of imperfections/repairs.
•Execute all NDT methods like PT, MT, UT & RT according to client’s requirements and codes and reviewing NDT reports.
•Radiographic film Interpretation of welds.
Client details: TECHNIP-Dubai
Floating liquid nitrogen gas project (FLNG)
Dry docks world
Client details: PDO-Oman
PDO-ODC North side off plot project
Scope of Work:
•Verification of blaster’s, applicator’s qualification and blasting equipment workability
•Monitoring condition of surface, atmosphere & medium - before, during & after blasting.
•Inspection of abrasive and coating materials and monitoring the in process activities.
•Witnessing Surface preparation as per relevant Codes, Standards & Specification.
•Inspection of painting/Coating for DFT, Adhesion & Surface finish.
•Coordinating test inspections such as blotter test, chloride test, profile test, Adhesion test,
•Inspection after Surface preparation before Coating.
•Inspection during paint application including paint mixing.
•Lab witness for impact test, elongation test, cathodic disbondament test, DSC test, pull off test X cut test, MIBK test as per specification
•Identify hazards and controls during the visits and inspection at sites.
•Well aware about the function and calibrations of the following :instruments used in Blasting /Painting / Coating inspection such as Sling psychrometer, Digital Hygrometer, Contact thermometer, Non-contact Infrared temperature Indicator, Replica Tape, ISO Comparators, Salt contamination by SCM 400, Dustiness level by Dustiness Tape, WFT gauge (comb gauge) DFT gauge (Magnetic gauge, Pull off Adhesion tester, Holiday detector .
Client details: EST system replacement at habshan 0 and 1 (shutdown project
Approved as a Certified ARAMCO Welding Inspector (SAP No: 70007246
Review and approval of Quality Control Procedures, PQR, WPS, WQT records and Inspection Test Plans.
•Ensuring the Project Quality Plan and procedures are effectively implemented.
•Incoming material inspections and review of material/ consumable test certificates.
•Performing/witnessing Procedure & Welder Qualifications.
•Carrying out Inspection for the fabrication and erection of Piping, Static equipments and steel structures.
•Review of NDT & PWHT reports, Interpreting Radiography films.
•Raising NCR’s if any Non-Conformance noticed during the Inspection.
•Control / co-ordination / expedite effective closure of NCR’s. Assist in determining root causes / implementation of effective corrective / preventative actions.
•Pre hydro-test and reinstatement line walk, clearing test packs for hydro test, Witnessing of flushing, hydro-test and drying.
•Carrying out Mechanical completion, pre-commissioning and Commissioning Inspections.
•Performing final document/Test Packages review of the contractor’s mechanical completion dossiers.
•As a client inspector to inspect the material from receiving inspection to final delivery to site at various stages of inspection as per ITP.
•Inspect for structures at galvanizing shop, fabrication shop and painting shop.
•Attend the pre job meeting and approved their ITP and other related procedures for galvanizing, painting and welding.
•Coordinate with manufacturer on all daily process, and activities and ensure that quality works are complied with Client’s requirement, manufacturer specification procedure and standard.
•Supervise and general surveillance on daily basic inspection to ensure that the contractor follow the approved procedure specification.
•Monitor works progress, handling, storage, and shipment.
•Review/verify inspection reports and updates the work progress such as final dossier/release note.
•Field survey and coordination with the clients.
•To verify inspect and released for gratings as per drawings and procedures.
Interpretation of Isometric drawing and monitoring & inspection of the fabrication of spools for compliance with the drawing/client requirement.
•Carrying out inspection activities like fit-up check, monitoring the activities during welding, final inspection of welding at fabrication yard during fabrication of pipe spools.
•Raising the request for NDT as per the requirement of the drawing/project requirement.
•Assisting welding Engineer in qualification of welding procedure qualification and welder qualification.
•Ensure for the material used are approved, have traceability, machineries/equipments / instruments used are calibrated and valid during it service.
•Ensure the consumable baking/holding condition is as per the requirement and followed up in the shop floor and ensure consumable control.
•Ensuring the welding and all related activities are qualified, personnel are qualified and all activities are carried out as per the approved procedures.
•Inspection pipe fit-ups, monitoring the activities during welding, final inspection of welding related to the marine works.
•Make sure all activities are carried out in a safe manner and reporting any unsafe activities.
•Co-ordination with NDT personnel/ workshop foreman for all NDT activities and monitoring the all NDT testing at fabrication yard/site.
•Effective co-ordination with site Engineers/Fabrication shop Engineers and client inspectors for all the inspection activities in adherence to the relevant approved ITP.
•Reporting/discuss any quality issues at fabrication shop/site with the senior inspector/project quality control managers to resolve it.
•Keeping record of weld repairs, taking measures to control it and monitoring the fitter/welding leader man activities relating quality.
•Review of test package for its completion, specify punch list items if any, clearing the punch list items as per category and releasing it for pressure test.
•Witnessing pressure testing and leak testing activity for the installed piping spools, pipeline Installation aids at site.
Approved as a Certified ARAMCO Piping Inspector (SAP No: 7000724
Receiving inspection of blade and tower materials
•Tower materials erection
•Third party Inspection
•Safety monitoring
•SAP Training
Preparation of Quality Plan
•sub-contract inspection,
•Final inspection.
Maintain the ISO records like calibration report, Control Plan, Receiving inspection Report.
•To handle the Vernier caliper (0-2000mm), Inside Micrometer (0-1000mm), Slip gauge, Bore dial (0-600mm).
Prepare & maintain the Scrap inspection Reports
•Preparation of Re-work inspection report, in process Report.
•Gauge Inspection and Component Inspection.
UZ 750K Project P-7511 Sub-sea pipelines, cables, offshore Structures & brownfield (EPC-1&EPC-2)
NPCC/GPC Fab Yard - Mussafah
UZ 750K Project P-7511 Sub-sea pipelines, cables, offshore Structures & brownfield (EPC-1
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