mah kamil

Working as HSE Manager on a new construction site of NOMAC at Uzbekistan.

1. Implementation of Safety System at new project
2. Development of all HSE Site Specific Procedures
3. Training of entire team of HSE System, procedure, requirements etc.
4. To do HIRA (Hazard Identification & Risk Assessment) of entire power plant facility.
5. Development of EAIR (Environmental Aspect Impact Register) of Newly build facility.
6. Conduct HAZOP of newly construct 2GW power plant.
7. Conduct GAP Analysis firefighting system installed.
8. Conduct audit for GAP analysis for the requirement of PME (Presidency of Meteorology & Environment) & HCIS (High Commission for Industrial Security)
9. Reporting of all HSE statistical data
10. Conduct annual Audits e.g. Marine, Stack emission, Environment, HSE, Fire etc.
11. Budgeting of entire HSE Department
12. Development of requirement for implementation of SAP for Safety System.
13. Implement SAP system for PTW (Permit to Work)

• Lead all project related to beverage category.
• Prepare safety SOP for new installation, commissioning, and all phases of projects
• Maintain and implement Safety KIPs in factories (two)
• Handle large, multi-culturally diverse workforce consisting of a high number of employees spread across multiple sites for meeting safety KPIs like TRIR, man-hours etc. and investigate incidents and near-misses and developed recommendation on the basis of investigation.
• To manage HSS team and to train them in order to enhance their capabilities.
• To inculcate behavioral safety in Project’s and contractor’s team by conducting HSS trainings
• To manage contractor selection having established HSS structure.
• To HSS standards to contractor that contractor need to comply.
• To ensure that HSS standards being met during project execution.
• Also, suggests and implements changes in operation, procedures, work instructions, way of working and Engineering and administrator control for preventing reoccurrence.
• Ensure safety protocols of during operations and maintenance.
• Incident investigations of and report them timely
• Incident analysis and propose safety controls (Engineering & Administrative) on the basis of analysis
• Conduct PHA of all new project during design and before start up

•Responsibilities (HSE):

• Lead Safety department of site especially Power plant (4 MW) and process areas.
• Training employees on Fire Safety and fire extinguishers
• Safety Equipment Audit, Inspection, costing and training to operation, maintenance department.
• Participation as HSE resource in PHA, PSSR, Incident Investigations, JSA.
• HSE statistics reporting (TRIR, Injuries, fires, manhours, environmental complaints, hygiene issues etc.)
• Conducting evacuation drills for Operational and Commercial Areas
• HSE audits of Operational and Commercial area
• Coordination and Development of risk register
• Environmental Reporting based on GRI guidelines
• Road Map Assessment of Operational and Commercial sites
• Ensuring the Process safety of plant so that no major fires or leaks occur at site.
• Monitor the progress of Process safety program at site based on OSHA USA, Process safety model.
• Monitor and report on behavioral safety of site.
• Ensure the Environment compliance as per legislation and best practices.
• Ensuring the health of workers by monitoring, stewarding and intervening the Industrial hygiene program of site based on DuPont OHIH model.
• Measure, evaluate and control of the physical, chemical, biological and Ergonomics stressors at site.
• Development & updation of procedures related to work permit system, auditing matrix, heat stress, noise & lux survey, ergonomics, process safety.
• Monthly Leading Indicators & Lagging Indicators issuance.
• Conduct different audits like PTW, Housekeeping, PSRM, PSM (BSS) along with report issuance.
• Conduct Trainings on OSHA based training modules on scaffolding, rigging, electrical safety, PTW, confined spaces etc.
• Capital and Operating Budgeting
• Development and monitoring of Expense / fixed cost budgeting
• Preparing of outlook and variance sheet for fixed cost budget
• Development of Capital Expenditure plan based of regulatory requirement / Payback / NPV analysis

Responsibilities (Project):

• Manage and make planning to erect and commissioned Utilities plant that includes a Power House of 04 MW(Steam Turbine), Solid fuel(Husk) Boiler(65bar/30 TPH), RO Plant 15 m3/hr, Induced draft cooling tower, Compressed/Instrument air system, Diesel Generators(02 Nos./1250KVA), Effluent Treatment Plant(ETP), Husk Yard management.
• Designed processing and prepared, preliminary engineering and detailed engineering
• Prepare flow chart, layout, production time schedule, technical description, function description, cost estimation.
• Managing of newly commissioned Steam Turbine, Mixed Bed Polisher & Cooling Towers.
• Project Management with vendors, providing technical data/ Process calculations.
• Fixed Cost Budget preparation of entire plant for the year including new IP (Investment Plan) projects for the coming year in the budget.
• Preparation of SOPs for new systems i.e. Steam Turbine, Cooling Towers, Mixed Bed Polisher & revision of SOPs for the rest of the plant.
• Preparation of PSM/PSRM (Level-3/4) documents in aligns with DuPont Safety Standards.
• Initiated & Managed Cost Saving projects & its overall impact evaluation on Products; Steam, Power Tariff, Per Ton of Process Food.
• Performed Shutdown Engineering Planning. i.e. Job listings, Packing Lists, Gantt Charts Preparation, Pareeto Analysis, Critical Mean Path Calculation & it’s interpretation.
• Implementation of Lean Management System in Food Processing & Utilities area.

• To lead the projects for basic / detail engineering and perform engineering calculations of proposals.
• To reviews requests for proposals (RFPs), outline & schedule & prepare questions for the potential client.
• To develop simulations on HYSYS/ROSA 6.2 for extraction of basic engineering data and utilities requirement.
• To receive queries from the client Pre-Bid & Post Bid, & provide/review technical solutions to their clarifications.
• Verifications of the equipment & process design and evaluation of different vendor proposals.
• Generation of reports for process problems faced by client like Raw Water Treatment, Effluent Treatment, Cooling Towers, Ultra Filtration etc.
• To participate in HAZOP studies of projects and preparation of operation manuals for the projects.
• To carry out relief valve, rupture disk sizing calculations and thermal design / rating of heat exchangers.
• To develop/evaluate PFDs & P & IDs, Cause & Effect Matrix, Control philosophy and prepare RFQs for vendors.