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mahdi afsar, Lead Process Engineer

mahdi afsar

Lead Process Engineer·Tarh O Sakht Bina

Iran

Doctorate, Chemical Engineering

Work experience

Total years of experience: 8 years, 6 months

Lead Process Engineer

January 2021 - Present

Tarh O Sakht Bina

Tehran, Iran

January 2021 - Present

• Direct process design across \[4\] concurrent EPC projects — Pars Petrochemical PDH
(UOP-licensed), GTPP Islamabad-e Gharb (Methanol & MTP plants), Tang-e Bijar gas
wellhead, Yadavaran oil wellhead facilities, and the Bandar Abbas Refinery utilities
upgrade — leading a team of \[#\] process engineers.
• Delivered relief load, flare radiation, and PSV sizing studies for the Methanol, PVM, and
PP units of the GTPP mega-project, sizing \[#\] relief devices per API 520/521 and
verifying flare network adequacy in Aspen Flarenet.
• Engineered sizing calculations and datasheets for \[100+\] equipment items (drums,
towers, shell-and-tube exchangers, pumps, compressors, air coolers, silencers, mixers,
filters, reactors), achieving \[first-pass\] approval on \[#\]% of vendor document reviews.
• Standardized piping material specifications for the Bandar Abbas Refinery utilities
upgrade (incl. 000-PA-E-720001 Rev. D5), resolving \[#\] cross-discipline inconsistencies
through systematic P&ID-datasheet-BEDD cross-checking.
• Performed hydraulic studies, natural-circulation assessment of heat-recovery packages,
and natural/forced-draft fired heater sizing, eliminating \[#\] potential operability issues
before IFC.
• Developed, reviewed, and issued \[#\] PFD and P&ID sheets through squad-check and IFC
cycles across wellhead and refinery packages.

Company industry:
Oil & Gas

Process Safety Consultant

January 2018 - Present

Iran Industrial & Engineering Inspection Co. (IEI),

Tehran, Iran

January 2018 - Present

• Supervised OSHA-1910.119-based PSM programs as Project Supervisor: full gap
assessment and implementation at Marun Petrochemical and gap assessment at Kavian
Petrochemical, covering all 14 PSM elements across \[#\] units.
• Facilitated HAZID for Bid Boland 2 Gas Refinery and HAZOP for the Arak Oil Refinery
NHT unit; served as core HAZOP team member for Mobin (off-sites), Bouali (naphtha
pre-fractionation), Borzouyeh, Tehran Refinery (NHT & CCR), Damavand (firewater),
and Islamabad (Methanol & PVM) — \[#\] nodes / \[#\] sessions in total.
• Led Job Hazard Analysis teams at Sefiddasht Steel Plant and supervised Risk-Based
Inspection (RBI) implementation at Pars Industrial Carbon, closing \[#\] high-priority
recommendations.
• Directed engineering safety studies for the Tang-e Bijar gas wellhead and Yadavaran oil
wellhead projects, identifying HSE-critical discrepancies (set-pressure conflicts,
hazardous-area classification, NACE MR0175 sour-service gaps) ahead of construction.

Company industry:
Oil & Gas

Lead industrial trainer

January 2018 - Present

IEI

Bushehr, Iran Remote

January 2018 - Present

(via and Daneshgaran Sanat Pajouh, PSM,
PSSR, HAZOP methodology, PHAST, PIPENET, PSV & flare design, control valve sizing,
pinch integration, and tank safety — delivered to West Oil & Gas Co., Abadan Refinery,
Ilam Gas Co., and Saderat Bank, training \[#\]+ engineers.

Company industry:
Training & Education Center

Education

Islamic Azad University

January 2029

January 2029

Doctorate, Chemical Engineering

Iran

Islamic Azad University

September 2021

September 2021

Master's degree, Engineering

Iran

Islamic Azad University

September 2018

September 2018

Bachelor's degree, Chemical Engineering

Iran

Skills

AMERICAN SOCIETY OF MECHANICAL ENGINEERS ASME CERTIFIED

Intermediate

APPLICATION PROGRAMMING INTERFACE API

Intermediate

COMPUTER AIDED ENGINEERING CAE

Intermediate

ENGINEERING ANALYSIS

Intermediate

IEC 60065

Intermediate

OSHA CERTIFICATION

Intermediate

PIPING AND INSTRUMENTATION DIAGRAM

Intermediate

PROCESS ENGINEERING

Intermediate

PROCESS SAFETY

Intermediate

TEXT PROCESSING

Intermediate

Languages

Persian

Beginner

English

Beginner

Training and Certifications

Certifications
Process Safety Management (PSM) Certificate