Maher Sai, Project Manager

Maher Sai

Project Manager

Protecno Srl

Location
Tunisia - Tunis
Education
Master's degree, M.Eng. in Chemical - process Engineering
Experience
13 years, 2 Months

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Work Experience

Total years of experience :13 years, 2 Months

Project Manager at Protecno Srl
  • Tunisia - Tunis
  • My current job since June 2016

- Monitoring and Reporting Progress
- Monitoring sub-contractors to ensure guidelines are maintained
- Procurement of equipment and Review vendor documents to ensure conformance to company’s
specifications.
- Bid evaluation, contracts coordination and management.
- Supervising installation / construction works.
- Review and assist sub-contractors and all discipline design work.

Process & SafetyEngineer at Alpha Engineering International
  • Tunisia - Sousse
  • August 2015 to January 2016

Feasibility study
- Basic Engineering
- Details Engineering
- Pre-commissioning and commissioning

• Prepare and Revise the Process Flow Diagram (PFD).
• Prepare the mass and heat balance using SysCAD & Aspen HYSYS software
• Design the different equipment.
• Prepare and Revise the Piping & Instrumentation Diagram (P&ID).
• Prepare Flow assurance report and calculate pipe routing using Pipesim software
• Calculate and design the pipe lines sizes, valves types and sizes and flare headers sizes.
• Calculate the pressure drops in the different circuits of the plant.
• Design of heat exchangers using HTRI Xchanger Suite - HTRI software
• Design of effluent treatment unit: scrubbers, treatment columns, evaporators ...
• Prepare and revise of the data sheet of equipment: tanks, evaporators, pumps, scrubbers, blowers, etc...
• Prepare the basis of design (BOD),
• Prepare the operating manual, start-up manual and control philosophy of the plant.
• HAZOP’s study,
• Review the vendor documents to ensure conformance to company’s standards/specifications.

Process Engineer at CFI holding
  • Tunisia - Tunis
  • May 2013 to August 2015

- Heat & mass balance elaboration: Ammonium Nitrate (AN) Synthesis, concentration, Ammonium Sulfonitrate granulation, cooling, coating, air treatment…
- Calculation Notes: Pumps calculation, Tanks Sizing, Drum Sizing…
- Equipment Datasheet preparation: Tanks, Pumps, Hoppers, Heat Exchanger, Evaporator, Reactor, Scrubber, Cyclone, Agitator, Air Handling Unit, Conveyors, Dryers, Cooler…
- Process description, Process Flow Diagram PFD, Equipment List

Process/Site Engineer at SOMOCER Group
  • Tunisia - Tunis
  • December 2010 to April 2013

Since February 2011: SOMOCER Group - Site Engineer

February 2011 - May 2011: Process Engineer / Technical Study
Polyvalent technical training within industry Group (SANIMED-SOMOCER)
Specification, design and procurement of equipment

May 2011 - December 2012: Process Engineer / Production
Assembly and installation of equipment.
Design, design calculations and plans, checking plans, drawings and other engineering documents relating to pipes and general structures.
Develop the execution schedule and determine the necessary material and human resources.
Determine the phases and preliminary validation by the appropriate design office.
Following execution and research solution structure / piping.
Start installations and followed the production process.
Optimizing the operation and performance of the manufacturing process.
Analysis and monitoring of daily production (data reporting, dashboards ...)
Determination of the objectives of production within the cost, time, quality and quantity
Supervision of the intervention providers (subcontractors, suppliers, ) and organize cooperation with internal teams.
Recruit or participate in the recruitment of staff
Solve problems of different kinds in an emergency
Analyze variances expected / achieved and propose an action plan.
Technical skills and roles:
Installation methods and process control
Project Management
Construction
Engineering and Procurement Management,
Commissioning methodology
Project control methodology,
Contractors management and coordination,
Team Management,
Contract clarifications and negotiation (contracts, change orders, claims)
Mastering design software and simulation (Autocad, sketchup, solidworks ...)
Control management system, production process and related technologies
Different types of application of safety regulations.

Education

Master's degree, M.Eng. in Chemical - process Engineering
  • at National Engineering School of Gabes
  • August 2010

University: Laurea (5-year course, equivalent to a Degree in Engineering + Master’s) in Chemical - Process Engineering, at National Engineering School of Gabes First graduate of the course with Final mark: 18/20 cum laude (first class honors, summa cum laude)

Specialties & Skills

Technical Training
Engineering Drawings
Equipment Procurement
Equipment Specification
Equipment Design
Aspen, hysys (flowsheeting et simulation)
Auto CAD (conception)
TURBO PASCAL, MAPLE, C++, Ms Office (Word, Excel, PowerPoint) ..

Languages

English
Expert
French
Expert
Italian
Intermediate

Memberships

Tunisien Red crescent
  • secourist
  • September 2008
Process Engineering Club
  • 1st Responsable
  • October 2008

Training and Certifications

Coach rescuer (Certificate)
Date Attended:
September 2008
Valid Until:
May 2009
2nd Level in Italien language (Certificate)
Date Attended:
September 2010
Valid Until:
August 2011