Mechanical Maintenance Engineer Section Head
Saveto Egypt 10th of Ramdan (Saudi
مجموع سنوات الخبرة :7 years, 6 أشهر
Responsibilities :
• Supervised a team of Mechanical Technicians responsible for servicing all machinery (Dry mix) and compressors, ensuring optimal performance and uptime.
• Implemented a comprehensive maintenance system (preventive -
periodic) to minimize operational disruptions and maximize machinery eficiency.
• Developed and enforced maintenance procedures to streamline operations and ensure adherence to industry standards.
• Conducted regular facility inspections to identify and address potential issues, maintaining a smooth workflow.
• Managed relationships with contractors and service providers, ensuring timely and efective support for maintenance activities.
• Oversaw ISO record-keeping for all factories located in \[Locations\], ensuring compliance with regulatory standards.
• Procured spare parts for all factories, coordinating with suppliers to maintain adequate inventory levels and minimize downtime.
• Utilized Key Performance Indicators (KPIs) to analyze machine eficiency, calculating metrics such as Mean Time Between Failures (MTBF), Mean Time To Repair (MTTR), Availability, Reliability, and Overall Equipment Efectiveness (OEE).
• Conducted root cause analysis for breakdowns to identify underlying issues and implement preventive measures.
• Prepared annual import plans for required spare parts, ensuring continuity of operations and cost-efectiveness.
• Ensured strict adherence to health and safety policies, fostering a culture of safety consciousness among team members.
• Supervised a team of Heavy Equipment Technicians, overseeing the maintenance of heavy equipment and Quarrying Equipment across all sites, including Excavators, Heavy Trucks, Loaders, Generators, and Forklifts, addressing maintenance, overhauling, and spare parts availability issues.
• Managed all maintenance types (preventive - periodic) for heavy equipment and Quarrying Equipment across all sites, implementing strategies to minimize operational disruptions and ensuring the timely execution of planned work orders.
• Provided on-site supervision and support for maintenance activities during critical breakdowns or overhauls, ensuring swift resolution and minimal downtime.
• Conducted root cause analysis of equipment breakdowns to identify underlying issues and implement preventive measures.
• Developed and implemented preventive maintenance plans, contributing to a 30% reduction in breakdowns during the period Nov. 2015 - Nov. 2016 through systematic failure reporting and process improvement.
• Maintained close communication with the store to ensure the availability of spare parts for all planned works, contributing to efficient inventory management.
• Spearheaded the development of the spare parts store and established a systematic data store to streamline spare parts management processes.
• Managed the purchasing of spare parts for all sites, ensuring timely procurement and cost-effective sourcing.
• Supervised a team of Mechanical and Electrical Technicians, overseeing maintenance activities across multiple factories including leaf spring, hot rolled spring, cold rolled spring, brake factory, and workshops, addressing issues related to maintenance, overhauling, and spare parts availability.
• Managed electrical maintenance tasks and maintenance of the natural gas plant, gas lines, water, and sewage lines within factories, ensuring operational efficiency and safety.
• Provided on-site supervision and support for maintenance activities during critical breakdowns or overhauls (Mechanical, Hydraulic, Pneumatic, Electrical) in various machinery including presses, thermal treatment lines, drills, lathes, furnaces, air compressors, generators, cranes, and vehicles.
• Conducted metalworking and spare parts manufacturing activities using equipment such as lathes, drills, milling machines, and planers.
• Conducted root cause analysis of equipment breakdowns, identifying underlying issues to implement preventive measures.
• Developed and implemented preventive maintenance plans to minimize operational disruptions and optimize machinery performance.
• Maintained close communication with the store to ensure the availability of spare parts for all planned works, organizing critical spare parts and facilitating advance purchases of emergency spare parts.
• Participated in the design and implementation of fire alarm systems across all factories, ensuring compliance with safety standards.
• Established concrete rules for new equipment and designed concrete structures and rules for metal cranes to facilitate production and maintenance operations.
• Contributed to the establishment and application of Occupational Safety and Health (OHSAS 18001:2007) systems in factories.
• Served as an Internal Auditor for ISO TS16949 and OHSAS 18001:2007 systems, ensuring adherence to quality and safety standards.
September 2010 till January2011 General Contracting and Electromechanical
(GEC)
Site Engineer.
Responsibilities:
- Supervision and monitoring the Mechanical works (HVAC, and Fire Fighting) of any subcontractors.
- To prepare necessary paperwork for the completion of work.
Project achieved: - Rexam Factory - PhaseII (Warehouse building): The execution of the ventilation and fire-fighting
CONSULTANT: Medhat Abouzeid (Egyptian consulting house)
Hope to be one of the engineers of the company