Facility Engineering Cordinator
Middle East Battery Co- JV Clarios
Total years of experience :22 years, 0 Months
•Working with MEBCo- Clarios from 2007. Currently working as Facility Engineering Coordinator, responsible for managing the engineering department.
Successfully completed various important projects to expand the production plant facility. Simultaneously responsible for managing the maintenance of plant electrical & controls system and utilities.
Job Role & Responsibilities:-
•Planning, scheduling and execution of projects.
•Conceptualizing and implementing project strategies.
•Dealing with the plant expansion and modification plans.
•Preparing project business proposal and presentation.
•Cost estimation & budgeting.
•Managing and coordination of consultant, vendors and contractors.
•Working on Electrical Engineering projects activities such as developing electrical projects design concepts, developing customized solutions for major electrical problems, generating projects specification, outlining sub-systems interfaces and producing Bill of Quantities structure for the projects.
•Providing technical support for installation, testing and commissioning.
•Providing high-level of technical support for plant electrical power distribution, electrical controls, PLC, SCADA, system to Area Maintenance enabling them to troubleshoot and rectify plant problems.
•Dealing with Electricity Company to facilitate plant electrical power requirements.
1:-Centralized Cooling Chiller Plant Project. From- (2015 to 2017)
As a project manager recently I have completed successfully a fully automated SCADA control 4000TR (JCI-YORK) centralized centrifugal chiller plant with highly advances technology, VSD control energy efficient centrifugal chillers, vfd control pumps for variable primary flow and cooling towers running with redundant PLC to provide full plant reliability. I was deeply involved in all phases and field from conceptual design to design review and implementation of (P&ID, electrical controls, chiller plant sequence of operation, SCADA graphics, plc programming etc...) to complete the project successfully with in defined project timeline with maximum chiller plant efficiency of 0.75 KW/TR.
Also currently supporting after handover activities to establish the chiller plant cost efficient operation and preventive maintenance program.
2:-Electrical Power Distribution Projects and Maintenance. From- (2008 to Currently)
As a plant Electrical In-charge completely responsible for plant electrical power distribution system (LV & MV) conceptual design, power system study, load analysis.
From 2008 successfully completed many power distribution projects, including design and installation of power substation, LV & MV (13.8 KV) GE switch-gears system. Having many year’s exposer on advance (GE) protection feeder relays and coordination. Recently working on project to upgraded the existing plant MV main switch-gear system.
Having many years of experience on design and installation of LV/MV power cables and switch-gear.
Successfully completed project on electrical system design and installation of new plant buildings, plant lighting system, grounding system etc.
3:-Steel Buildings Construction Project. From-(2012 to 2017).
4:-Production Machine Line Setup Projects.
As project manger completed many production line machines setup projects with fully automated robotic control technology.
5:-Energy Sustainability and Saving Projects.
Completed various project on energy saving and successfully reduce the plant electrical demand, consumption.
6:-UPS and Diesel Generator Project to provide for reliable power supply IT Data Center.
7:-Plant Shutdown Maintenance.
Responsible to lead and providing continuous plant electrical maintenance technical support to the maintenance team to perform the major yearly preventive maintenance shutdown program for electrical power distribution network, substations, transformers, switchgear, chiller plant, fire-alarm system, HVAC system and other utilities etc.
Company Profile: Shuaiba Papers Products Co (SPPC) is a leading Paper-Packaging Manufacturer in the Arabian Gulf countries. Having ISO 9001:2000 certified export-oriented unit specializations in production of bags for cement, tea, mortar, glue and nearly all types of other products.
Job Role:-
• Managed entire operation of Maintenance & Utility Dept.
• Manage Electrical / Mechanical Maintenance functions of plant.
• Do the overall Reliability and Maintenance Strategy of the plant.
• Monitor and control maintenance department budgets, assist maintenance manager for budget preparation.
• Maintenance planning and scheduling, prepare plans and procedures to support the O&M activities, preparation and execution of the routine preventive maintenance activities.
•Plan coordinate and delivery the annual preventive and shutdown maintenance of plant utilities and electrical system.
• Supervising and troubleshooting of break down. Providing technical solution for major maintenance repairs.
• Preparing various maintenance related reports and breakdown analysis, providing solution for reduction of breakdowns and suggest engineering changes for the faults those are frequently repeated, ensure the application of Defect Elimination & Root Cause Failure Analysis.
• Managing the team of contractors and technicians simultaneously.
•Review of spare parts inventory and cost control by implementing of maintenance best practices.
• Technical support for the procurement of critical and major spare parts, material & equipment’s.
•Provide technical and practical field training to maintenance technician and operation team.
•Managed the performance of all maintenance employees and contractors, ensure maintenance practices comply with Safety, Environmental, and Quality Insurance Standards.
•Ensure good housekeeping conditions and safety standards are maintained within all areas of maintenance operations.
Key Responsibilities & Expertise:-
• Maintenance, Erection and Installation Works in field of Electrical, Electronics, Instrumentation, Electro-Pneumatic & Hydraulic Control Systems.
• Supervising and Troubleshooting of Electrical Break Downs of PLC and Computer Controlled Automatic Machines, CNC Machine, Robotic Controlled Machine Used in Paper Bag Manufacturing, Electrical Control Panels. Automation Units, Conveyor System, Compressor, EOT Cranes and Various Electrical Units.
• Handle various kinds of PLC, s like (Allen Bradley/Siemens/ Omron).
•Handle AC- DC Drives (Allen Bradley/Siemens) and Motors.
•Handle various kinds, Electro Pneumatic Actuators, Control Valves & Hydraulic Control Systems.
• Handle various kinds Electronic Sensors, PID Temperature Controllers, and Field Instruments, Pressure Gauges & Switches (Analog and Digital).
• Installation and Erection of Machine and Electrical Works.
•Providing technical support for chiller plant maintenance.
•Maintenance of Fire Alarm System.
•Maintenance of CCTV, Sound System, Telephone System etc.
•Maintenance of plant indoor and outdoor lighting.
•Installation and Maintenance of UPS, Diesel Generator, Air Compressors, Boiler, AHU, Dust Collectors etc.
Company Profile: Sandhar Group is an Automobile Ancillary Manufacturer and Supplier in technical collaboration with Honda Japan. The company has Integrated Management System (IMS) covering the requirement of ISO/TS 16949, ISO-14001, and OHSAS 18001.
Job Role: Maintenance, Repair, and Technician
Responsible for Total Plant Maintenance Planning and Technical Support.
Manpower Planning, Supervising and Assigning of Job, Arranging Spare Parts and Material Procurement, Preparing Various Maintenance Related Reports and Breakdown Analysis, Reduction the Breakdowns Time.
Working in TPM culture Responsible for Solving Critical Breakdowns, Supervising Preventive Maintenance& Predictive Maintenance of Zinc Die Casting Machines, Injection Molding Machines, CNC Machines, Special Purpose Machines (SPM), and Compressors. Also fully responsible for its Control Panels, Electrical & Electronics Circuit, PLC Ladder Programming Trouble-Shooting and Machine Hydraulics & Pneumatics Problems etc.
Handling various kinds of PLC, s like (Allen Bradley/Siemens/ Omron), Electrical Drives Its Installation, Programming, Trouble-Shooting. Hand On experience on various kinds, Electro Pneumatic Actuators, Control Valves Electronic Sensors, PID Temperature Controllers, Field Instruments, Pressure Gauges & Switches (Analog and Digital).
Planning and Technical Support for Erection and Commissioning of PLC and Microprocessor Controlled Electro Pneumatic Special Purpose Machines (SPM) under the Supervision of Japanese Engineers.
Responsible for Autonomous Maintenance, Preventive and Predictive Maintenance. Analysis & Y-Y of Breakdown, Team Leader of Kaizen & 5S.
Pursuing MBA, Specialization in Project Management.
Bachelor of Technology in Electronics and Instrumentation from Institute of Engineering & Technology (Bareilly)