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Hassan Zalat

Planning and R&D Manager

Arabian International Company (AIC Steel).

Location:
Egypt - Cairo
Education:
Diploma, Professional Diploma in Project Management
Experience:
19 years, 7 months

Work Experience

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List all relevant responsibilities, skills, projects, and achievements against each role.  If you're a fresh grad, you can add any volunteer work or any internship you've done before.
Add Experience

Total Years of Experience:  19 Years, 7 Months   

March 2022 To Present

Planning and R&D Manager

at Arabian International Company (AIC Steel).
Location : Egypt - Cairo
• Analyzing data to identify operational trends and opportunities for improvement.
• Generating the CAPEX report for the new investment.
• Managing an inventory valued at 30+ million dollars of the PEB division.
• Optimizing the inventory investment by 50% comparing the year 2022 - 2023.
• Creating production plans based on sales forecasts and historical data.
• Increasing production, assets capacity and flexibility while minimizing unnecessary costs.
• Controls production process and production facilities.
• Integrating with the corporate divisions to maintain the quality levels and on-hand inventory.
• Furthering the analytical tools and the LEAN principles for production process improvements.
January 2017 To October 2021

Production Planning and Warehouse Manager

at PEB Steel Myanmar Ltd.
Location : Myanmar - Yangon
• Directed the activities during the factory startup, including foundation, equipment purchasing, installation, and commissioning during 2016/2017.
• Acted as Operations Manager when required by completing all responsibilities as assigned.
• Managed inventory with a value of 5+ million dollars.
• Inventory investment lowered by roughly 10%, keeping the inventory accuracy within 98%.
• The scrap rate decreased by 5% by optimizing the cutting-plan techniques and the reuse of offcuts.
• OPEX reduced by 10% by eliminating redundancies, refinement of processes, and resources utilization.
• Delivered successful project execution and proactively resolved any delays or discrepancies.
• Collaborated with suppliers to improve the lead time, costs, and trade-working capital.
• Employee management - executed KPI reports for employees and quarterly evaluation reports.
• Planned and facilitated plant Gemba walks.
March 2010 To December 2016

Principal Engineer

at ZAMIL Steel Industries
Location : Egypt - Cairo
• Planned, organized, directed, and evaluated the operations of a manufacturing establishment.
• Directed the factory's economic capacity to achieve the planned/expected production output.
• Updated the manpower plan for the factory aligned with the annual budget and the projects backlog.
• Monitored the projects’ progress during the fabrication processes to keep the costs under control.
• Developed and implemented plans to efficiently use all resources to meet production targets.
• Collaborated with Project Management Group (PMG) for setting up the production targets (mon./yr.).
• Cooperated with production departments to resolve material issues and adjust schedules, if needed.
• ERP implementation spearhead for data integrity within purchasing, planning, and scheduling.
June 2008 To February 2010

Production Head

at Al-Babtain Power& Telecommunications
Location : Egypt - Cairo
• Boosted the productivity by 10% for both laborers and machines.
• Managed a fabrication team of 100-150, including training, coaching, and mentoring.
• Defined the daily production initiatives, as well as production reports and schedules.
• Ensured the compliance of ISO 9001 quality, and safe work environment for all employees.
• Developed In-house MRP application for Material and Production planning department needs.
October 2007 To May 2008

Manufacturing Engineer

at OMNI Oil Technologies (Asia) Sdn Bhd
Location : Malaysia - Kuala Lumpur
• Participated in a project team to design and establish the Plant Layout for Malaysia Unit.
• Participated in the purchase of new workshop equipment and raw material.
February 2007 To September 2007

Production Planning & Control Engineer

at Zamil Steel Industries
Location : Egypt - Cairo
• Implemented the KAIZEN method to eliminate time wastage and over-processing.
• Loaded of all M/Cs based on the schedule and issue of workshop documents.
• Reviewed the shop drawings and BOM (Bill of Material) before releasing them to eliminate the errors.
• Liaised with engineering & design personnel to transfer product data into the manufacturing system.
May 2005 To January 2007

Production/Mechanical Engineer

at Egyptian Iron and Steel
Location : Egypt - Cairo
• Prepared reports for calculating the rolling load, straightening pressure, and strapping machine.
• Designed a hydraulic circuit for a press with a 300-ton load.
• Gained experience in the field of mechanical and hydraulic maintenance.
• Extensive training in the company production sectors.
April 2004 To April 2005

Manufacturing Engineer

at IEMCO for Metal Industries
Location : Egypt - Cairo
• Manufactured different types of stamps (e.g.: Die Casting, Plastic, and Sheet metal molds).
• Prepared part program to CNC M/Cs for mold parts using Power Mill Program.
• Prepared the Spark Erosion Electrodes M/Cs using Power Shape Program.
• Flew-up the machined workpieces during operations processes.

Education

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December 2014

Diploma, Professional Diploma in Project Management

at The American University in Cairo
Location : Egypt - Cairo
Grade: 3.78 out of 4
Project Planning & Control Techniques.
Project Management International Standards (PMBOK5).
Project Budgeting and Financial Control.
Project Bids and Contracts.
Project Risk management.
PRIMAVERA Project Management (P6).
June 2002

Bachelor's degree, Mechanical Design and Production

at Cairo University Faculty of Engineering
Location : Egypt - Cairo
Grade: 66 out of 100
Mechanical Design, Failure Analysis, Production Engineering, Mechanical System design, Engineering Material and Metallurgy, Production Planning and Control, Operation Research, Costing.

Specialties & Skills

Mechanical Desktop®

CutLogic (Nesting software for Hot Rolled Section and Plates)

Primavera P6

MS Project

Microsoft Office (Word, Excel, PowerPoint and Outlook)

DELCAM® (Mold Making, and CAM software for CNC M/Cs)

Production Planning

Lean Manufacturing

Enterprise Resource Planning (ORACLE ERP System)

Strategic Planning

Manufacturing Operations

Staff Training

Inventory Controls

Continuous Improvement Process

Line Production

Operations Management

Lean Manufacturing

Languages

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For some jobs, fluency in one or more foreign languages is a plus, so add your language skills to get better results.

Arabic

Expert

English

Expert

German

Intermediate

Memberships

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Your professional memberships provide an informative signal about your career aspirations, so add them!
Organization : Engineers Syndicate
Membership/Role : Individual
Member since : September 2002
Organization : Project Management Institute
Membership/Role : Individual
Member since : February 2014

Training and Certifications

Basic of Hydraulic system. ( Training )

Hydraulic Control Center, Co-Operation with "MANNESMANN REXROTH" - Egypt
November 2005

Hydraulic System Design. ( Training )

Hydraulic Control Center, Co-Operation with "MANNESMANN REXROTH" - Egypt
January 2006

Hydraulic Pumps. ( Training )

Hydraulic Control Center, Co-Operation with "MANNESMANN REXROTH" - Egypt
April 2006

CAD/CAM Systems ( Training )

German University in Cairo in cooperation with Deckel Maho Giledmeister and Delcam Plc - Egypt
July 2007

Manufacturing Process Training ( Training )

OMNI Oil Technology - UAE
November 2007

Operation Design and Planning ( Training )

Knowledge Academy - Egypt
January 2010

Extensive Training Session for Junior Engineers ( Training )

Arab Academy for Science, Technology and Maritime Transport - Egypt
March 2004

Lean Manufacturing Principles. ( Training )

Zmail Steel - Egypt
March 2011

Hydraulic Valves. ( Training )

Hydraulic Control Center, Co-Operation with "MANNESMANN REXROTH" - Egypt
May 2006

Project Budgeting and Financial Control ( Certificate )

Issued in: June 2014 Valid Until: - June 2017

Project Planning and Control Techniques. ( Certificate )

Issued in: July 2013 Valid Until: - July 2016

Project Management International Standards. ( Certificate )

Issued in: January 2014 Valid Until: - January 2017

Lean Green Belt ( Certificate )

Issued in: December 2014

Project Bids and Contracts ( Certificate )

Issued in: December 2014

Project Risk management ( Certificate )

Issued in: December 2014

PRIMAVERA Project Management (P6) ( Certificate )

Issued in: December 2014

Strategic Management ( Certificate )

Issued in: December 2009 Valid Until: - December 2012

Hobbies and Interests

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Help employers know more about you by looking at your hobbies and interests

Reading in engineering management, historical wars, psychology and general science.

Playing Chess

Jogging

Walking

Recommendations

Why should I get recommendations?
Get recommendations from your peers and make your profile stand out! Recommendations help employers see that you'er distinguished in your professional areas of expertise.

As Operation Manager in OMNI OIL TECHNOLOGIES

By
Hisham Serry
(COLLEAGUE) on 22-04-2012
"I have worked with Hassan during plant establishment. He have a very good skills in planning and scheduling which helps a lot to get things done quickly. Hassan also have a good leadership skills with his subordinate."

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