Mariappan Chellappan, Senior Planning Engineer

Mariappan Chellappan

Senior Planning Engineer

Alkhorayef Company for Sale, Maintenance and Repair of Oil Production Equipment WLL., Kuwait

Location
Kuwait
Education
Master's degree, Industrial Engineering and Operations Management
Experience
17 years, 1 Months

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Work Experience

Total years of experience :17 years, 1 Months

Senior Planning Engineer at Alkhorayef Company for Sale, Maintenance and Repair of Oil Production Equipment WLL., Kuwait
  • Kuwait - Al Ahmadi
  • My current job since April 2019

Project Planning & Control
• Responsible for planning & implementing Project Construction Activities, Preparation of Project schedules, Resource planning, Material control activities of EPC stage of all Facility Projects of the Company.
• Estimate all the planning and schedule requirement of the projects.
• Identifying and developing an Integrated Project plan, WBS, schedules, Milestones and Budget
• Set work program and target milestones for each phase based on the project plan and update on regular intervals
• Cost load the schedule for forecasting revenue and prepare the S-curve
• Monitor critical activities based on the project schedule and advise PMT for any critical shortfall.
• Monitor day to day work progress and prepare / monitor the daily, weekly, and monthly program and report as per Contract requirements.
• Participate in progress review meetings and discussions with Customer as required.
• Liaise with Subcontractor construction representatives for the implementation of schedules as per target
• Review and approve the progress measurement of Subcontract works in coordination with QS.
• Preparing work program, cash flow and manpower histogram for tenders

Contracts
• Manage a team of Quantity Surveyors for preparing monthly running bills and Coordinating with Client-QS for clearing Civil, Piping, E&I, Structure and Equipment (Static and Rotary) invoices.
• Liase with Contracts Manager for reviewing Work orders, Issuance of Sub-Contracts and Close-out of Subcontracts.

Assistant Planning Manager at Larsen & Toubro Hydrocarbon Engineering
  • Kuwait - Al Ahmadi
  • April 2015 to April 2019

Project Planning & Control
• In charge for Planning the Piping, Mechanical and Structural works of the project.
• Plan, schedule and Mobilize Direct workmen, Staff and required Plant & Machinery as per Base line schedule
• Assisting Construction Head in allocating responsibilities for Engineers & supervisors and maintaining responsibility flow
• Prepare execution plans and Monthly schedule updates
• Direct and Supervise the preparation of Daily & Weekly Progress reports
• Vendor appraisal, scrutinizing quotations and finalizing work orders.
• Subcontractor management and conducting periodic review meeting with subcontractor heads to ensure smooth work flow and resolve the constraints in supply chain and deliverables.
• Analyze store inventory and initiate purchase request to maintain safety stock levels of Tools, tackles and project consumables as per economic lot quantities.
• Building rapport with suppliers to form effective supply network to ensure deliverables just in time
• Prepare and deliver monthly & ad-hoc progress presentations for CEO review
• Scope management and highlight top management about the additional requirement of materials and resources required as per the revised scope.
• Liaise with Engineering, Procurement, Construction and Quality for resolving site related engineering, materials and quality issues

Planning Engineer at Larsen & Toubro Kuwait Construction General Contracting CO. W.L.L
  • Kuwait - Al Ahmadi
  • June 2012 to March 2015

Planning
• Piping & Mechanical works planning co-ordination for all sites (CIPF, GC15, GC23, GC25, SWTP)
• Planning and controlling Piping fabrication shop activities and job card issue to subcontractors. Fabrication, erection and testing of 240, 000 ID of CS & SS piping, 75, 000 ID of U/G RTR Piping for the project including 120, 000 ID of CS/SS, 36, 000 ID of U/G RTR Piping for CIPF.
• Conducting subcontractor meetings for reviewing fabrication shop progress against daily target.
• Planning and controlling Weekly erection of A/G pipe spools, U/G RTR Piping, Structure, and Shelter.
• Planning and controlling Weekly package testing of above ground pipe spools and Underground RTR Piping.
• Detailed reporting of site erection priority status on a weekly basis to Client, sub-contractors, fabrication shop for effective monitoring of spools fabrication / delivery to site.
• Daily commodity progress tracking and mid-week progression trend reporting to Project Manager, Project Director.
• Conducting weekly progress review meeting with site in charges for week target finalization and resolving site related issues.
• Shutdown works planning and Tie-in field co-ordination.
• Monitor consumable consumption and workmen productivity. Carry out front analysis and fix priorities accordingly
• Preparing Daily Progress report, Weekly progress report, Weekly PMS update to client as a part of client reporting deliverables and attending Weekly progress review meeting with Client.
• Taken responsibility as ‘Planning in charge - Acting’ during the absences of ‘Planning- Manager’ and guided the team and supported the top management on delivering required schedules and reports.

Contracts
• Preparing work orders for subcontractors.
• Preparing monthly running bills and Coordinating with Client-QS for clearing Piping, Structure and Equipment (Static and Rotary) invoices.
• Preparing cost variation claims for mechanical (piping, structure, etc.) modification works.
• Certification of Subcontractor bills for Piping, Structure and Equipment (Static and Rotary).
• Involved in project closeout -AFC quantities take off and As built drawing final quantity close out (piping, structure, equipment) as per contract with client and sub-contractors.
• Preparing Contractual letters with respect to management concerns with client and sub-contractors.

Officer - Planning and Industrial Engineering at MRF Limited
  • India - Hyderabad
  • March 2010 to January 2012

Responsible for,
• Materials Requirements planning for Monthly plan using long term planning function in SAP system.
• Calculating Consumables requirement based on monthly plan.
• Preparing and publishing Material delivery schedules to Corporate - Planning, Purchase.
• Estimating and publishing Annual Budget for the department to Corporate - Finance.
• Monitoring, analyzing and publication of Production trend to Corporate - Planning, Logistics.
• Contract manpower requirement calculation and monthly manpower planning based on established plan.
• Establishing Inventory norms for Raw materials and Consumables based on Warehousing, Logistics, Technical and Purchase constraints.
• Ordering Material Handling equipments and other auxiliaries requirement calculation based on projected annual plan.
• Monitoring material transfers and Worksheet auditing in SAP system for reducing/eliminating accounting errors.
• Conducting Elemental study and fixing the production norms, incentive schemes, and crew strength.
• Design of Systems and Procedures, work flow and job responsibilities for Plant activities.
• Work performance monitoring and analysis to report on major losses to concerned area.

Lecturer (Part Time) at Anna University, Chennai
  • India - Chennai
  • August 2009 to February 2010

Assisting Professors in Engineering Research works, Working for Engineering research articles and Part time Lecturer.

Post Graduate Degree at College of Engineering Guindy
  • India - Chennai
  • June 2007 to June 2009

Post Graduate Degree in Engineering
M.E Industrial Engineering under the faculty of Mechanical Engineering

Engineer at Infosys Technologies Ltd
  • India - Chennai
  • July 2006 to January 2007

Program developer in J2EE platform, Oracle database.

Education

Master's degree, Industrial Engineering and Operations Management
  • at College of Engineering Guindy Chennai - 25. AnnaUniversity
  • July 2009

Master of Engineering Degree in Industrial Engineering and Operations Management.

Bachelor's degree, Mechanical Engineering
  • at J.J.College of Engg. and Tech., Trichy- 09
  • June 2006

Bachelor of Engineering Degree in Mechanical Engineering

Specialties & Skills

Communication Skills
Dynamic Leader
Presentation Skills
Team Player
Multitasking
MS Office
Arena12 - System simulation
AutoCAD
Pro-E Wildfire
MS Project
Primavera P6

Languages

English
Expert
Hindi
Intermediate
Tamil
Expert

Training and Certifications

Primavera P6 Professional (Certificate)
Date Attended:
December 2015
Welding Technology for Engineers (Training)
Training Institute:
Welding Research Institute, Trichy
Date Attended:
February 2007
Duration:
32 hours
Pro-E Wildfire Professional (Certificate)
Date Attended:
September 2004
Valid Until:
January 9999
In-plant Training on Auto gears manufacturing (Training)
Training Institute:
Rane-TRW, Power Steerings Unit, Viralimalai
Date Attended:
May 2004
Duration:
80 hours
Recent trends in Operations Research & Applications (Training)
Training Institute:
Anna University, Chennai
Date Attended:
December 2008
Duration:
12 hours

Hobbies

  • Song composing
  • Creative Writing
    Trichy District level Winner in Creative writing competition conducted by OSA, RSK HSS, Trichy.