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Mazlan Abdullah, Senior Manager

Mazlan Abdullah

Senior Manager·PETRONAS CARIGALI

Malaysia

Bachelor's degree, Bachelor of Engineering Electrical and Computing

Work experience

Total years of experience: 24 years, 10 months

Senior Manager

September 2014 - August 2016

PETRONAS CARIGALI

Malaysia

September 2014 - August 2016

• Technical support activities in the Offshore & Onshore Oil & Gas Facilities based in Miri Sarawak Malaysia.
• Operation & Maintenance Activities, Construction Activities, Hook-up and Commissioning activities, Turn-around Maintenance Activities, and Engineering Project Activities in Onshore & Offshore Sarawak Malaysia.
• Engineering and Maintenance activities with the Electrical Facilities (up to 275kV Facilities), Rotating Equipment & Turbo machineries, Power Generation Facilities, PMCS/DCS Systems, ESD Systems, Fire and Gas Systems, General Electrical and Instrumentation Systems, Gas Turbine and Machineries Control, Metering Systems and etc.
• Internal consulting / specialist support in the field of Electrical Engineering, Instrument Engineering, Technical Integrity and Process Safety (TIPS), SIL Studies, HAZOP/HAZID Studies and etc.
• Conducting Specialist Training in the field of Gas Turbines, Electrical Safety, and in Process Control and Instrumentation.
• Support Sarawak Operations in planning, managing and coordinating maintenance and shutdown activities to ensure that production and uptime targets are effectively met and that the facility is operated and maintained safely and efficiently in accordance with Company policies, objectives and quality standards.
• Technical supports in the preparation and implementation of maintenance strategies, budgets, policies, procedures and guidelines.
• Provides support in developing and focusing strategic direction, planning, co-ordination, guidance, reviewing and close follow-up of key issues, to contribute towards achieving HSE, Maintenance, Production of Oil & Gas and Water Injection, Gas Injection in line with Asset’s KPI’s targets.
• Undertakes duties closely related to planning/scheduling of short, medium and long-term activities.
• Participates in the planning, coordination and recommendation of long and short term production and maintenance programs.
• Participation in the Engineering Design, Construction, Start-up, Commissioning, FAT & SAT of new projects / equipment within SKO.
• Ensuring SARAWAK OPERATION and/or Section/Department long term KPI (2015 until 2018) are in place and on track.

Company industry:
Oil & Gas
Job role:
Engineering

Power Plant Manager

November 2012 - August 2014

CAMBODIAN ENERGY LIMITED

Cambodia

November 2012 - August 2014

• Acted as the Deputy Site Manager during the Construction of 2 x 60 MW Circulating Fluidized Bed Coal Fired Thermal Power Plant and its Balance of Plant in Sihanoukville Cambodia (USD240million).
• Acted as the Deputy Commissioning Manager during the Commissioning Stage of 2 x 60 MW Circulating Fluidized Bed Coal Fired Thermal Power Plant and its Balance of Plant.
• Setting up the Operation and Maintenance Systems, and involved in the O&M Services Set-up for the Power Plant - Awarded the O&M contract to Shandong Licun O&M Company.
• Managing the Independent Engineer Certification for the Project.
• Reviewing and approving the Project Milestones payment disbursement.
• Reviewing and approving Electrical / C&I Design Documents for the power plant project.
• Reviewing and approving Construction, Test & Commissioning Method Statements (Focus on Electrical/C&I, Plant Performance Testing & Commissioning).
• Power Plant Generation and Maintenance Short Term and Long Term Planning.
• Liaising with the off-taker for Daily, Weekly, Monthly, Yearly Operation and Maintenance Energy Planning and Declaration.
• Power Plant performance monitoring on a continuous basis and ensuring the yearly target KPI are met.
• Operation and Maintenance of the Boiler Plant, Steam Turbine Generator Plant, Electrical Facilities, DCS, Fire and Gas Systems, Diesel Fuel Receiving Facilities and Tank Farms, Coal Handling and Receiving Facilities, and others Balance of Plants and Auxiliaries.

Company industry:
Installation & Technical Services
Job role:
Management

Power Plant Manager

November 2011 - October 2012

SAUDI CEMENT COMPANY

Hofof, Saudi Arabia

November 2011 - October 2012

• Operation & Maintenance 3 units GE Frame 6B GTG and its auxiliaries.
• Operation & Maintenance 3 units ALSTOM/BBC Frame 9D2 and its auxiliaries.
• Operation & Maintenance 3 units GE Frame 5 and its auxiliaries.
• Operation & Maintenance Diesel Engine Generators (2 units 4 MW Caterpillar Diesel Engine Generators).
• Operation & Maintenance the Water Treatment Plant ( GE Reverse Osmosis Units total capacity of 7 MIGD in Aindar & Hofuf), Water and Waste Water Pumping Stations, Waste Water Treatment Plant and Sewage Treatment Plant.
• Operation & Maintenance of 30km Gas Piping, Natural Gas Metering Station, Plant Reducing Station and Gas Supply Distribution Systems.
• Operation & Maintenance of Heavy Fuel oil Supply from Saudi Aramco, Tank Farms and distribution systems.
• Completed the full cycle (FEED, Construction and commissioning) of New Gas Pipeline Modification (USD 4 million) and new Reverse Osmosis Plant Project (Installation of 3 units Reverse Osmosis of 120m3/hr each in Aindar Plant USD 300k).
• Budgeting and costing for plant operation, maintenance and Plant Field Improvement Project (FIP).
• Ensuring the Power Plant performance monitoring on a continuous basis and ensuring the yearly target KPI are met.
• Setting up Power Plant Preventative / Predictive Maintenance Systems such as implementing CBM tools and baseline data gathering with Staff (Vibration, Thermal Imaging, Lube Oil Analysis and etc).
• Completed the full cycle (FEED, Construction and commissioning) of New Gas Pipeline Modification (USD 4 million) and new Reverse Osmosis Plant Project (Installation of 3 units Reverse Osmosis of 120m3/hr each in Aindar Plant USD 300k).
• Managing the Engineering and Maintenance of the Custody Transfer Metering Systems, for Heavy Fuel Oil, Natural Gas, Electricity and Water for Saudi Cement.
• Operation & Maintenance Diesel Engine Generators (2 units 4 MW Caterpillar Diesel Engine Generators).
• Managed and executed TURNAROUND / SHUTDOWN maintenance.
• HAZOP Studies for new Equipment Facilities, Piping and Plant Systems.
• Computer Maintenance Management Systems i.e. SAP systems set-up and ensuring fully in place for Plant Maintenance Management.
• Manages the Management of Change, Engineering studies, Facility modifications, Document Management and Digital Plant initiative.

Company industry:
Industrial Production
Job role:
Engineering

Maintenance Manager

April 2002 - December 2010

MALAKOFF / ALGHANIM

Al Zour Mina Saud, Kuwait

April 2002 - December 2010

• Maintenance management of a Simple Cycle Gas Turbine Power Plant i.e. 5 units Gas Turbine 13E2 (900MW) in Kuwait, Fuel Gas Treatment and Conditioning Plant, 6 units GE GEMINI Gas Compressors, Fuel Oil Treatment Plant, GE Reverse Osmosis and E Cell Water Treatment Plant and its auxiliaries (Total Plant Facilities maintenance for Office Building, Plant, Piping, Tank Farms, Fuel Oil, Fuel Gas and Water & Waste Water Systems).
• Acted as the Commissioning Engineer for the commissioning of the Power Plant (Feb 2008 until Aug 2008).
• Identifying, Reviewing and Preparation of the Spare Lists for commissioning, 2 years Spares, 5 Years Spares, Critical Spares List and Insurance Spares List and procurement processing of those spares.
• Budgeting and costing for plant maintenance and for plant improvement projects.
• Ensuring the Power Plant performance monitoring on a continuous basis and ensuring the target KPI are met.
• Training and development for subordinates (Competency Based Assessment and On-The-Job training implementation).
• Maintenance support set-up such us liaising with known vendors and support services in Kuwait.
• Normal Maintenance and Turnaround Maintenance planning and execution.
• Power Plant Safety Committee and Plant ESH policy making.
• Identifying, Reviewing and Preventive Maintenance Policy and Tasks for the Power Plant.
• Involved in Enterprise Risk Management of the Power Plant.
• Involved in the full RCA, RCM, HAZOP, HAZID studies for the Power Plant.
• Computerized Maintenance Management Systems (CMMS) setting up and roll out i.e. MAXIMO for the power plant.
• Writing, reviewing and approving Operation and Maintenance Procedures for the Power Plant.
• Managing the Plant Engineering details modifications for the Power Plant. .

Company industry:
Utilities
Job role:
Maintenance, Repair, and Technician

Electrical Maintenance Engineer

September 2000 - March 2002

YTL POWER SERVICES SDN BHD

Malaysia

September 2000 - March 2002

• Operation and Maintenance of 2X150MW Siemens V94.2 Gas Turbine and its HRSG and 1x104 MW Siemens Steam Turbine plus the BOPs such as Electro-chlorination Plant, Demin Water Treatment Plant, Black Start Diesel Generator, Emergency Diesel Generator and Waste Water Treatment Plant.
• Building Services and the Power Plant Electrical, C&I Facilities engineering and maintenance.
• Authorized person for Plant Electrical isolations up to 275kV.
• Principal Electrical / Control Instrument Engineer for the small plant improvement projects.
• Team Member in Work Improvement Team (TQM).
• Reviewed and re-wrote the Power Plant Procedures.
• Planned and executed the Power Plant Fire Fighting Systems modification project.
• Planned and executed the Gas Detection and Shutdown modification project.
• Managed the spare procurements and inventory management.
• Team member in RCA/RCM initiatives.
• Turnaround / Shutdown planning and management work.

Company industry:
Utilities
Job role:
Maintenance, Repair, and Technician

Section Manager (Electrical / I&C)

January 1996 - August 2000

POLYPLASTICS ASIA PACIFIC SDN BHD

Japan

January 1996 - August 2000

• Involved in the Basics Process Engineering, Detail Engineering, EPC Clarification and finalizing design (FEED) for 15 months based in Fuji City Japan.
• Involved in the design activities for the Petrochemical Complex Electrical Facilities / Equipment Selection and Details design of them.
• Involved in the design activities for the PMCS / Distributed Control Systems, Fire & Gas Systems, ABVs, SDVs, Field Instruments, and Control Valves for the whole Petrochemical Plant.
• Reviewed and approved the entire Electrical SLDs, Cable sizing Calculations, Instruments Standards Hook Up drawings, Logics Diagrams, Process Control Systems.
• Involved in the FAT & SAT for the DCS/PLCs, Major Electrical Equipment and Process Plant Equipment.
• Reviewed and approved all the Method Statements for Plant Start-up and Commissioning.
• Acted as the Construction Superintendent during the Construction of Electrical Facilities and Instrument Facilities for Formaldehyde Plant, TOX/DO Plant, Polymer Plant, Extruder Finishing Plant, Engineering Plastics Compounding Plant, Boilers, Water Treatment Plant, Waste Water Treatment Plant, Emergency Diesel Generators, Nitrogen Generation Units and other auxiliaries.
• Acted as the Commissioning Superintendent during the Commissioning Stage of the Petrochemical Complex i.e. from Jan 1999 until Commercial Operation of the Plant ( June 2000).
• Operation and Maintenance of Office/Building Services and the Monomer Plant, Polymer Plan, and Compounding Plant. The whole plant consists of Distillation Towers, Re-boilers, Extruders, Molding Machines, Electrical Equipment and I&C Equipment such as Yokogawa DCS, PLCs, and Field Instrumentation during Commercial Operation (June 2000 onwards).
• Managed the procurement and inventory of C&I/Electrical spares.
• Warehouse systems set-up, packaging machine set-up and engineering (new long) and its repair and maintenance.
• Ensuring the plant performance monitoring on a continuous basis and ensuring the target KPI are met.
• Managing the performance appraisal management of subordinates.
• Authority liaison work such as with MIDA for Tax Exemption work, DOSH/JBEG for maintenance related and licensing work.
• Quality Champion for C&I/Electrical Section in ISO9001:2000 and ISO14001 initiatives.
• Prepared and reviewed the ISO documents for certification purposes.
• Setting up the E/I Dept by involved in the recruitment process and involved in maintenance tools procurement.
• Lead E/I Maintenance Support Engineer for call up work, and Turnaround / Shutdown work.
• Team member in RCA/RCM initiatives.
• Involved in ISO9000/14000 Audit and in the Plant Safety Audit.
• Lead Electrical and Instrument Support Engineer for small plant improvement projects such as DCS Modifications Projects, and Injection Molding Plant Project.
• A team member of the Plant Control Systems Improvement and Engineering initiatives which was driven by Japan Corporate group.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

Electrical / I&C Maintenance Engineer

January 1991 - December 1995

TENAGA NASIONAL BERHAD

Malaysia

January 1991 - December 1995

- Performed maintenance activities on Electrical Equipments in a Thermal Power Plant (SJSSAA 2420MW Thermal Power Plant).
- Performed maintenance activities on Instrument Control Equipments in a Thermal Power Plant (SJSSAA 2420MW Thermal Power Plant).

Company industry:
Utilities
Job role:
Maintenance, Repair, and Technician

Education

Monash University Australia

October 1990

October 1990

Bachelor's degree, Bachelor of Engineering Electrical and Computing

Australia

Skills

Electrical

Expert

Control

Expert

Reliability

Expert

Integrity

Expert

Plant Maintenance

Expert

Electrical

Expert

Control

Expert

Reliability

Expert

Integrity

Expert

Plant Maintenance

Expert

Languages

English

Expert