QA/QC Engineer
AL-HAJRI INDUSTRIAL COMPLEX
مجموع سنوات الخبرة :19 years, 6 أشهر
Here I am working as a QA/QC engineer . My main job is inspection of welding, visual and dimensional inspection of structural items. Inspection of panting and galvanizing. Preparation of inspection reports and all the related documents and maintaining it. I am involved in preparation of WPS, PQR, WQT. Before this I have worked in DUBAI in a power plant project as a QA/QC engineer.
Reviewing Inspection test plan, Method statement, Quality Control Procedure as per relevant standard for approval.
Witnessing PQR and Welder qualification testing for CS, LTCS, SS, DSS and CRA material.
.
Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.
Receiving inspection of all material including consumable as per relevant standards and approved for fabrication.
Review of as built drawing.
Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, MPT & UT activities.
Witnessing Hydrostatic test for pipeline and piping jobs.
Witnessing of Pneumatic testing, Leak Testing & all types of destructive testing (Lab testing) as per relevant standard.
Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.
Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.
Review of Test Packs and Discipline Certificates
Painting/Coating inspection :
Witnessing Painting procedure and paint applicator qualification test as per project specification.
Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting.
Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc.
Ensuring the surface profile as per project specification.
Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification
Inspection of mixing, thinning and application of painting as per Inspection and test Plan of the project.
Ensure the dry film thickness and over coating interval before subsequent scheme painting.
Inspection of the coating integrity by portable High voltage DC holiday detector.
Inspection of coating adhesion by peel strength test.
Reviewing daily painting/coating reports, Pinhole/Holiday detection report, adhesion test report etc…
Review of Test Packs and Discipline Certificates.
Preparation of Inspection Test Plan, Method Statement, Quality Control Procedure as per relevant standard and ensuring approval from Clint
Liaise with the Company Site Representative for the conduct of day-to-day quality related activities of the project.
PQR and Welder qualification testing for CS, LTCS, SS, DSS and CRA(nickel base) material.
PQR and welder qualification of high pressure piping (ChapterIX)
Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.
Fit-Up and weld joint inspection of Vessels and structural items.
Receiving inspection of all material including consumable as per relevant standards and approved for construction.
Line checking & as built to compile with P&ID and Isometric drawing.
Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, PMI & MPT activities & flange torqueing etc.
Witnessing of Pneumatic testing, Hydrostatic Testing & all types of destructive testing as per required standard.
Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.
Verify calibration status of inspection and testing equipment is valid
Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.
Preparation of Test Packs and getting approved by Clint.
Conducting & monitoring of PQR, WQT and maintaining record.
Inspection of Incoming material & welding Consumable as per relevant standard.
Verification of Fit-up & Visual Inspection of weld.
Monitoring of preheat and inter pass temperature, PWHT & welder performance.
Dimensional inspection, review AFC Drawing & As built drawing.
Witnessing of Hardness testing, PMI, MPT, PT, UT & Pneumatic & Hydro static Testing.
Preparation of Weld History sheet of Weld Joints (On plot & Off plot)
Checking over all status & weld joints offering to the NDT agency.
Welder repair percentage analysis and tool box talks for welders to control repair percentage.
Ensure Flange Tightening and Torquing As per Requirements.
Review of welds radiography film.
Inspection of HDPE line as per PDO specification, ITP & manufacture manual.
Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.
Preparation of all applicable documents (Test pack).
Conducting & monitoring of PQR, WQT and maintaining record.
Inspection of Incoming material & welding Consumable as per relevant standard.
Verification of Fit-up & Visual Inspection of weld.
Leading team of welders.
Assigning job to the welders and setting target.
Preparing daily progress report.
Preparing offer list and engaging NDT teams
Monitoring of preheat and interpass temperature, PWHT & welder performance.
Inspection before, during and after welding.
Dimensional inspection, review AFC Drawing & As built drawing.
Witnessing of Hardness testing, PMI, MPT, PT, UT & Pneumatic & Hydrostatic Testing.
Preparation of Weld History sheet of Weld Joints
Checking over all status & weld joints offering to the NDT agency.
Welder repair percentage analysis and tool box talks for welders to control repair percentage.
Ensure Flange Tightening and Torquing As per Requirements.
Review of welds radiography film.
Inspection of Rotary and Static equipments like BFP pump, CCW pump, Heat exchanger etc
Inspection of HDPE line as per PDO specification, ITP & manufacture manual.
Preparation of all applicable documents (Test pack).