Working as a PMC QA/QC engineer
Petrofac
Total years of experience :24 years, 5 Months
Reviewing Inspection test plan, Method statement, Quality Control Procedure as per relevant standard and specification for approval.
Witnessing PQR and Welder qualification testing for CS, LTCS, SS, and DSS material.
Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.
Weld joints visual inspection.
Installation inspection of GRE piping and pipeline joints.
Receiving inspection of all material including consumable as per relevant standards and approved for fabrication.
Review of as built drawing.
Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, MPT & UT activities.
Witnessing Hydrostatic test for pipeline and piping jobs.
Witnessing Pneumatic testing, Leak Testing & all types of destructive testing (Lab testing) as per relevant standard.
Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.
Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.
Review of Vendor documents.
Review of Inspection documents.
Liaise with contractor QA/QC manager/Engineer for day-to-day quality issues.
Review of Test Packs and Discipline Certificates
Petroleum Development of Oman)
•Project : ODC-South Oman, Rima field development project, Krim west water flood
project, AP flair project, Amal gathering station and pipeline project,
Rima station tank project, Water treatment pipeline project, Grater birba flow line and hookup jobs, Barik to BVS-8 20” diameter 157Kms pipeline, Al Burj-Al Kalata project, Nimar Station Shutdown and Maintenance jobs, , Rima Station Shutdown and Maintenance jobs.
Job Responsibilities:
•Reviewing Inspection test plan, Method statement, Quality Control Procedure as per relevant standard for approval.
• Witnessing PQR and Welder qualification testing for CS, LTCS, SS, DSS and CRA material.
•Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.
•Receiving inspection of all material including consumable as per relevant standards and approved for fabrication.
•Review of as built drawing.
•Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, MPT & UT activities.
•Witnessing Hydrostatic test for pipeline and piping jobs.
•Witnessing of Pneumatic testing, Leak Testing & all types of destructive testing (Lab testing) as per relevant standard.
•Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.
•Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.
•Review of Test Packs and Discipline Certificates
Painting/Coating inspection :
•Witnessing Painting procedure and paint applicator qualification test as per project specification.
•Inspection of surface preparation from abrasives like copper slag, Garnet etc. prior to painting.
•Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc.
•Ensuring the surface profile as per project specification.
•Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification
•Inspection of mixing, thinning and application of painting as per Inspection and test Plan of the project.
•Ensure the dry film thickness and over coating interval before subsequent scheme painting.
•Inspection of the coating integrity by portable High voltage DC holiday detector.
•Inspection of coating adhesion by peel strength test.
•Reviewing daily painting/coating reports, Pinhole/Holiday detection report, adhesion test report etc…
•Review of Test Packs and Discipline Certificates
Amal project, Harweel Phase II project, Al-noor Project, Refinery shutdown.
Job Responsibilities:
•Preparation of Inspection Test Plan, Method Statement, Quality Control Procedure as per relevant standard and ensuring approval from Clint
•Liaise with the Company Site Representative for the conduct of day-to-day quality related activities of the project.
• PQR and Welder qualification testing for CS, LTCS, SS, DSS and CRA(nickel base) material.
•PQR and welder qualification of high pressure piping (ChapterIX)
•Fit-Up inspection as per AFC drawing & WPS. Visual inspection of welds & coordination’s with NDE requirements.
•Fit-Up and weld joint inspection of Vessels and structural items.
•Receiving inspection of all material including consumable as per relevant standards and approved for construction.
•Line checking & as built to compile with P&ID and Isometric drawing.
•Reviewing of RT films & monitoring the PWHT, Witnessing of Hardness Testing, PT, PMI & MPT activities & flange torqueing etc.
•Witnessing of Pneumatic testing, Hydrostatic Testing & all types of destructive testing as per required standard.
•Shop & field inspection; installation & alignment of Static & Rotating Equipment with respect to the related standard, specifications, ITP & vendor manuals.
•Verify calibration status of inspection and testing equipment is valid
•Initiate Non-conformance Reports and Field Trouble Reports where quality deficiencies identified.
•Preparation of Test Packs and getting approved by Clint.
ODC-North Oman, Gas Sweetening Unit(GSU) project, LPS storage tank and
associate piping Construction project, Hydrocyclone project, Lekhwair east
6” 12kms pipeline project, UFUQ to LPS 12” 18kms pipe line project, 8” 10kms
pipeline project, UFUQ station construction project, RMS-11 construction project,
LPS shutdown and maintenance jobs, Flow line and hook up jobs.
Job Responsibilities:
•Conducting & monitoring of PQR, WQT and maintaining record.
•Inspection of Incoming material & welding Consumable as per relevant standard.
•Verification of Fit-up & Visual Inspection of weld.
•Monitoring of preheat and interpass temperature, PWHT & welder performance.
•Dimensional inspection, review AFC Drawing & As built drawing.
•Witnessing of Hardness testing, PMI, MPT, PT, UT & Pneumatic & Hydrostatic Testing.
•Preparation of Weld History sheet of Weld Joints (On plot & Off plot)
•Checking over all status & weld joints offering to the NDT agency.
•
Mitsubishi J.G.C. Arabia etc.
Job Responsibilities:
•Inspection of Incoming material & welding Consumable.
•Fit-up, Visual Inspection & Dimensional checking as per AFC Drawing of pressure Vessel.
•Monitoring of preheat and inter pass temperature & PWHT.
•Witnessing of Hardness testing, PMI, MPT, PT & UT & Review of weld radiography films.
•Witnessing of Pneumatic & Hydrostatic Testing.
•Preparation of Weld Data sheet of Weld Joints.
•Checking over all status & weld joints offering to the NDT agency.
•Welder repair percentage analysis and tool box talks for welders to control repair percentage.
•Perform periodic inspection to determine the condition and integrity of painting / coating systems applied on onshore and offshore facilities inclusive at structure members, pressure vessels, piping, fittings, flare boom, etc
•Carry out inspection and quality control monitoring during blasting / painting exercise.
•Monitoring environment conditions, readings paint batch products, application method, surface preparation, Surface profile and equipment are used.
•Familiar and able to used and calibrate painting inspection tools inclusive at Digital DFT gauge, WFT, Surface profile gauge, dew point calculator, whirling hygrometer.
•Preparation of all applicable documents related to welding & Painting inspection
Client : Mitsubishi - Toshiba
• Projects : 750 Mega Watt Power plant project.
Job Responsibilities:
•Conducting & monitoring of PQR, WQT and maintaining record.
•Inspection of Incoming material & welding Consumable as per relevant standard.
•Verification of Fit-up & Visual Inspection of weld.
•Leading team of welders.
•Assigning job to the welders and setting target.
•Preparing daily progress report.
•Preparing offer list and engaging NDT teams
•Monitoring of preheat and interpass temperature, PWHT & welder performance.
•Inspection before, during and after welding.
•Dimensional inspection, review AFC Drawing & As built drawing.
•Witnessing of Hardness testing, PMI, MPT, PT, UT & Pneumatic & Hydrostatic Testing.
•Preparation of Weld History sheet of Weld Joints
•Checking over all status & weld joints offering to the NDT agency.
•Welder repair percentage analysis and tool box talks for welders to control repair percentage.
•Ensure Flange Tightening and Torquing As per Requirements.
•Review of welds radiography film.
•Inspection of Rotary and Static equipments like BFP pump, CCW pump, Heat exchanger etc
•Inspection of HDPE line as per PDO specification, ITP & manufacture manual.
•Preparation of all applicable documents (Test pack)
Looking for fabrication work of Structure, Stack, Hopper etc in various workshop Inspection of all consumables.
•Preparation of inspection reports
HPCL, IOCL, RIL, Samsung etc….
Job Responsibilities:
•Visual and dimensional inspection of Castings.
•Hardness (BHN) testing of castings.
•Tensile testing of test bars.
• Magnetic particle inspection of castings.
•Inspection of Chemical composition of Malleable cast Iron, Sphoridal graphite cast Iron and Gray cast Iron.
•Inspection of Micro Structure of Malleable cast iron, Spheroid graphite cast iron, Gray cast Iron.
•Inspection of Molding Sand, of patterns, Gauges
Looking for various machining works like Lathe machine, CNC Machining, Drilling, Forging works etc.
•Annapurna Engineering works
Job Responsibilities:
•Preparation of drawings of various sheet metal works
•Cutting and welding of sheet metals
•Lathe machine work
•Shaping machine work
•Drilling machining work
- Welding (Approved by Petroleum Development Oman)
from
Approved Quality Control Inspector from P.D.O. (Petroleum Development of Oman
courses: Certification in RT,UT,MT,PT
Handled Codes and Standards •ASME SEC – II, PART-A & C •ASME SEC – V; VIII; IX •ASME B 31.1, B 31.3, B 31.4, B31.8 •API 1104; 1107; 5L; 650; 653 •AWS D 1.1 •DEP; PDO Specifications: 1173, 1174, 1177,
courses: Certification in