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Michel Barakat, Plant & Operations Manager (UAE & Lebanon)

Michel Barakat

Plant & Operations Manager (UAE & Lebanon)·Glassline Industries

United Arab Emirates

Bachelor's degree, Industrial Engineering

Work experience

Total years of experience: 15 years, 7 months

Plant & Operations Manager (UAE & Lebanon)

December 2016 - Present

Glassline Industries

Abu Dhabi, United Arab Emirates

December 2016 - Present

• Steer and direct the manufacturing operations in UAE & Lebanon factories (300+ Staff).
• Calculate and monitor monthly KPIs (Factories P&L, budgets, output, Cost of Poor Quality, and Efficiency).
• Prepare and submit yearly budgets with forecasted work.
• Follow up on production schedules with the production managers.
• Study and monitor the factories capacities and balance the workload between them to achieve maximum utilization and fastest delivery.

Company industry:
Construction & Building
Job role:
Manufacturing

Production/Process Engineer

December 2014 - December 2016

Tecman Industry SAL

Beirut, Lebanon

December 2014 - December 2016

•Release Work Orders to assigned teams and follow up their progress with the foremen.
•Implement lean manufacturing activities: 5S, line balancing, standardized work, total productive maintenance (TPM), total employee involvement (TEI), value stream mapping.
•Calculate the factory’s efficiency and man-hours (KPIs) on a monthly basis.
•Evaluate and improve manufacturing processes by measuring cycle times and generating Standard Operating Procedures “SOP” for all released job orders.
•Improve materials handling and minimize non value added work.
•Review and analyze daily manufacturing reports.
•Prepare on a monthly basis a planning forecast for items’ deliveries for all projects.
•Generate Problem & solution reports, and attend Kaizen events to fix them.
•Establish and implement the companys safety management system compatible with OHSAS 18001: Review PPEs (Personal protective equipment), monitor and update the fire system, generate accident reports, measure noise & dust concentration…

Company industry:
Industrial Production
Job role:
Engineering

Production Engineer

January 2011 - January 2014

Stal SAL

Lebanon

January 2011 - January 2014

• Assess and optimize the plant performance. (Resource Allocation,
Production Planning, Space Requirements…)
• Prepare and ensure maintenance plans and follow up their
implementation.
• Prepare the needed Bill of Quantities for the scheduled work.
• Keep accurate inventory of tools, spare parts, and installation equipment.
• Train workers on new machines, and guide them through new working
procedures.

Company industry:
Construction & Building
Job role:
Manufacturing

Design & Sales Engineer

January 2010 - January 2011

Contra International SARL

Lebanon

January 2010 - January 2011

• Designing, selling, testing, and commissioning of electromechanical
systems and products.
• Coordinate with the engineering department to crosscheck proposed
mechanical solutions and products.
• Propose new products to potential customers (Consultants &
Contractors).

Company industry:
Mechanical Engineering

Education

Lebanese American University

January 2010

January 2010

Bachelor's degree, Industrial Engineering

Lebanon

I graduated in June 2010 with a degree in Industrial Engineering. I worked on many projects in the simulation field, supply chain field, and quality control field...My final year project was conducted on the warehouse design of the Princess Noura University located in Riyadh, Saudi Arabia . I have also completed 3 summer trainings in 3 different sectors ( manufacturing, engineering consultancy, and Transportation & Logistics).

Skills

Production Engineering
Expert
Production Engineering
Expert
5S
Expert
5S
Expert
TPM
Expert
TPM
Expert
Lean Manufacturing
Expert
Lean Manufacturing
Expert
Industrial Engineering
Expert
Industrial Engineering
Expert
Business Development
Expert
Business Development
Expert
OPERATIONS MANAGEMENT
Expert
OPERATIONS MANAGEMENT
Expert
LEAN MANUFACTURING
Expert
LEAN MANUFACTURING
Expert
MANUFACTURING OPERATIONS
Expert
MANUFACTURING OPERATIONS
Expert
KEY PERFORMANCE INDICATORS KPIS
Expert
KEY PERFORMANCE INDICATORS KPIS
Expert
OPERATIONS
Expert
OPERATIONS
Expert
SALES
Expert
SALES
Expert
5S METHODOLOGY
Expert
5S METHODOLOGY
Expert
PREVENTIVE MAINTENANCE
Expert
PREVENTIVE MAINTENANCE
Expert
VALUE STREAM MAPPING
Expert
VALUE STREAM MAPPING
Expert
Microsoft Excel
Expert
Microsoft Excel
Expert
Arena Software(simulation)
Expert
Arena Software(simulation)
Expert
Microsoft Visio
Expert
Microsoft Visio
Expert
Microsoft PowerPoint
Expert
Microsoft PowerPoint
Expert
Microsoft Word
Expert
Microsoft Word
Expert
AutoCAD 2006
Expert
AutoCAD 2006
Expert
OptiCut
Expert
OptiCut
Expert
Process Improvement
Expert
Process Improvement
Expert
Production Engineering
Expert
Production Engineering
Expert
5S
Expert
5S
Expert
TPM
Expert
TPM
Expert
Lean Manufacturing
Expert
Lean Manufacturing
Expert
Industrial Engineering
Expert
Industrial Engineering
Expert

Languages

English

Expert

Arabic

Expert