Materials Engineer
DTNA
Total years of experience :20 years, 0 Months
• Managing daily production quality & metallurgical inspections for diesel engine crankshafts and blocks
• Performing sediment analysis on diesel engine crankshafts, blocks and heads.
• Maintenance of lab testing equipment and lab supplies.
• Performing standardized metallurgical & materials testing procedures.
• Failure analysis of engine components and assemblies
• Evaluation of engine blocks laser & induction heat treatment
• Conducting laser hardening process development, PPAP & validation testing and analysis
Teaching Assistant for Mechanical Behavior of Materials course (MSE 7400) in the Materials Engineering Department.
•Instructed Materials Engineering Lab course (BE13 10).
•Helped in supplying testing materials for the lab.
Led research projects and assignments in the Materials Engineering Research Lab.
•Prepared and conducted metallographic examinations of steel alloys & cast-iron samples.
•Tested steel alloys and cast irons tensile properties at room and high temperatures.
•Heat-treated steel alloys and cast-iron samples using different Lab furnaces and quenching baths.
•Maintained the Materials Testing lab machines, tools, and supplies, and made the required repairs / requested new materials when necessary.
•Collaborated with Focus Hope Metallurgy Lab on austempered ductile cast iron (ADI) project, conducted high temperature deformation tests and austempering heat treatments to the ductile cast iron.
•Characterized the microstructure of the heat-treated steel alloy & austempered ductile cast iron ADI samples.
Taught a core course (Physical Metallurgy) in Materials Science Engineering Department.
•Presented seminars about microstructure analysis.
Characterized the microstructure of advanced high strength steels (AHSS) used in automotive industries.
•Implemented image processing analysis and got the microstructure phase's volume fractions.
Conducted corrosion inspections, analysis and studies on oil & gas steel structures such as (Pressure vessels, storage tanks, pipelines, manifolds, etc.) to determine corrosion behavior utilizing visual and nondestructive tools.
•Reported inspection results and recommended repair procedures for corrosion failures.
•Installed and observed corrosion monitoring programs and devices (coupons/probes) in tanks, pipelines and vessels.
•Reviewed & inspected all coating & painting application procedures according to the required standards.
•Monitored and surveyed cathodic protection systems for pipelines and storage tanks.
•Managed and provided technical assistance to contractors and third-party employees for all corrosion related inspections and repair work.
•Followed all relevant HSE policies, procedures & controls and applicable legislation and sustainability guidelines in line with the local and international standards. Research work Experience: There are short time work projects/assignments to fulfill the degree requirements for the Bachelor & Master's programs.
Master's Degree in Materials Science Engineering with overall GPA of 3.49/4
Bachelor's degree in Materials Science & Metallurgical Engineering with overall GPA of 2.96/4
Technical diploma in Corrosion Inspection & Non-Destructive Testing (NDT) techniques