Senior R&D Manager
MCS
مجموع سنوات الخبرة :22 years, 4 أشهر
R&D Senior Manager, MCS oil services, Cairo, Egypt (2017-Current)
Managing engineering personnel and leading projects to complete and meet the company's strategic and
financial goals.
Managing engineering, budget, schedule and contractors/subcontractors
Creating department structure, standard operating procedures (SOP), engineering tools, guidelines and
handbooks.
Developing and implementing engineering team-based design projects.
Managing offshore innovating projects.
Conducting quality inspections of local and foreign manufacturing component and assembly suppliers.
Performing process improvements & ongoing cost reduction activities resulting in successfully mating goals.
Designed, delivered, and supported products to many different local and overseas projects.
Managing the projects internally and externally through product life cycle management (Idea - design -
procurement - manufacturing - assembly - dry run - testing - delivery - feedback - continuous
improvements).
Technical report writing and dedicated presentations.
R&D Manager, Asfour Crystal International, Cairo, Egypt (2011-2017)
Products specifications and standardization.
Using product life cycle management (PLM) and Product data management (PDM).
Large Data analysis using Excel and Minitab.
Adhering to the customer requirements and competitors positioning through quality function deployment
(QFD). Voice of the customer through sales and marketing.
Using innovation techniques in new designs and problem solving (Walt Disney - Six hats - Fish bone - road
mapping - Technology portfolio - creativity sessions -… etc)
Products improvement and development based on organization strategic planning, R&D scope and business
objectives.
Developing product road-map based on functions/areas versus technologies/methodologies.
Converting product roadmap into programs (Incremental - Platform - Radical - Face off).
Dividing programs into functional projects (Forward-Reverse-Basic Research-Conceptual-Investigation
request).
Projects technical management (Proposal- Feasibility Analysis- Pricing - contracting- Scope- Planning-
Execution- Monitoring- Quotations - Agile Planning- Concessions- Rescheduling- Crashing - PrioritizationDelivery- Closure- lessons learned).
Design based on specifications, norms, standards, references and literatures for parts and assemblies (Buy
parts - Make parts - Standard parts).
Design 3D modeling (Top down - Down top) using CAD S/Ws (SEIMENS NX and CATIA).
2D drafting for parts and assemblies.
Applying failure mode effect analysis (FMEA) in design.
Design Verification (structural - Thermal - Fatigue) using hand calculations and CAE S/Ws (PATRAN/
NASTRAN/ SIMXPERT) to perform (Static - Dynamic - Thermal) analysis.
Design validation versus design requirements through testing using design of experiment (DOE) for alpha
and beta phases.
Manufacturing - Assembly - Dry Run - Testing.
Statistical analysis for testing results and data collected (Median- Mode- Mean- Standard deviation- Best
Estimate- Coefficient of Variance- Confidence Interval- Confidence Level - Process capability).
Decision Making based on evidences.
Applying statistical sampling techniques in inspection (S1, S2, S3, S4, GI, GII and GIII - Reduced, Normal,
and Tight - Single, Double and Multiple).
Managing the design process flow sequence internally and externally.
Applying a quality standard of operation (SOP) through all design cycle.
Design parameters characterization and optimization.
Technical report writing and dedicated presentations.
Application Manager, PROMECH, Cairo, Egypt (2010-2011)
• Reporting to the company general manager.
• Stress analysis case Studies for customers using MSC PATRAN/ NASTRAN and MSC SIMXPERT.
• Design case studies for customers using DASSAULT SYSTEM CATIA.
• Performing live demos and bench marking.
• Teaching MSC PATRAN / NASTRAN / SIMXPERT and CATIA courses.
Senior Structural Analysis Engineer (Head of Structure Design and Stress Analysis Groups), Aerospace Research Center (ARC), Cairo, Egypt (2000-2010)
• Reporting to the department general manager.
• Analytical stress analysis.
• Load calculation using Federal Aviation Regulations (FAR) requirements.
• Finite Element Modeling and stress analysis of mechanical and structural components using MSC PATRAN/NASTRAN for both metallic and composite materials.
• Strength check and verification.
• Top-Down and Down-Top 3D modeling for both structural and mechanical assemblies using both UNI-GRAPHICS and SOLID-EDGE.
• Tooling design, Jig and Fixture design for the light airplane prototype manufacture.
• Sharing the investigation and analysis for accidental damage in some parts (Landing Gear and Tail Boom) for the Petroleum Air Services Company (PAS).
• Sharing in the preparation of ARC's design department quality manual.
• Sharing in the preparation of the firm-fixed price contract for the light airplane prototype (LAX) manufacture in cooperation with the Russian company (KVAND).
• Technical report writing and documentation.
Structure and Systems Designer, ARC, Cairo, Egypt (2001- Current)
• Windmill 10m Blade 3d structural modeling. (Using Reverse Engineering)
• Helicopter 3d structural modeling. (Using Reverse Engineering)
• Landing Gear System full design (Main and Nose).
• Control system full design (elevator, aileron, rudder, flaps and trim tabs).
•Material flow Planning from suppliers to the production line to control Inventory Volume.
•Preparing planned and confirmed purchase orders using PRP, MRP, ROP and just on time to be purchased by local and foreign purchasing departments.
•Triton S/W is used for material planning control, inventory transactions and for performing purchase orders.
•Suppliers communication for availability, offers, quotations and delivery terms complying with required specs.
•Evaluating suppliers.
•Modifying Mechanical design drawings.
Diploma in Aerospace Mechanical Engineering, Cairo University, Cairo, Egypt (2003).
• Special courses in Hongdu Aviation Industry Group, Nanchang, China, (2001). 1.Strength calculation and report writing for aircraft. 2.Stress analysis, strength verification and load calculation. 3.Landing gear performance and control system. 4.Response analysis for bird impact. 5.Damage check list and test mission. 6.Finite element and composite material structure of aircraft. 7.Landing gear buffering and shimmy performance. 8.Project: Load computational and strength analysis of detail parts of K8E elevator control system.
1.Finite element method. 2.Aircraft structural mechanics. 3.Fracture mechanics. 4.Vibration and flutter. 5.Anti-fatigue analysis and design. 6.Composite material and structure analysis.
B.Sc in Aerospace Mechanical Engineering, Cairo University, Cairo, Egypt (1998). The B.Sc. Project: (1998) The project is about control systems simulation. In this project, the attitude of a rocket control surface “canard” is controlled to achieve a certain designed maneuver. A hydraulic servomechanism was implemented (design and modeling) to control the canard as a practical branch of the project. The main items of the project: Design a controller using nonlinear analysis, “Bang-Off-Bang”. Implementing an interfacing circuit between a microprocessor and the servo mechanism using (C) and (Assembly) languages. Stability analysis of the system using (Matlab).