محمد السباعى

• Formulated and optimized preventive, corrective, and predictive maintenance programs for static
and rotating assets, ensuring reliability, equipment uptime, and alignment with production
priorities.
• Generated and issued SAP WOs with complete work packs covering manpower, materials, tools,
permits, and accurate duration estimates to enhance planning precision.
• Streamlined spare parts and material readiness via proactive BOM management, SAP material
MD updates, and close coordination with warehouse and procurement teams.
• Developed material consumption forecasts and aligned MRP parameters to minimize shortages
and improve procurement efficiency.
• Tracked and validated maintenance execution performance, ensuring on-time work order
completion, accurate feedback entry, and data integrity to support KPI dashboards and reliability
reporting.
• Engineered shutdown and turnaround job plans with integrated schedules and resource
allocations in SAP to ensure safe and efficient execution. Key
• Enhanced preventive maintenance efficiency across 500+ assets by restructuring SAP PM task lists
and optimizing frequency intervals — achieved 98% schedule compliance and cut unplanned
downtime by 22%.
• Reduced maintenance backlog by 35% through strategic work order reprioritization, proactive
coordination with operations, and tighter follow-up on material and labor readiness.

• Reviewed and validated maintenance notifications to ensure technical accuracy, appropriate
criticality, and complete scope definition before conversion into WOs,
• Developed and issued daily and weekly maintenance schedules, ensuring full readiness of
manpower, materials, and tools to support execution.
• Monitored preventive and corrective maintenance activities, tracked progress against plan, and
escalated deviations or operational risks to management for timely resolution.
• Administered and maintained CMMS (Maximo), ensuring accurate data entry for work orders,
equipment history, and maintenance feedback to support KPI and reliability reporting.
• Facilitated coordination between maintenance and operations, leading regular planning
meetings to align schedules, resolve resource conflicts, and optimize asset uptime.

• Led and supervised maintenance, troubleshooting, and overhauling of rotating and static
mechanical equipment including pumps (Flowserve, Weir, Goulds, SPX, SPP fire pumps),
compressors (Atlas Copco, Sullivan Palatek), heat exchangers (Alfa Laval), valves (Flowserve,
Fisher, Nibco, Muller), and diesel engines (CAT, Perkins, Cummins).
• Analyzed equipment performance trends and executed root cause analyses (RCA) to eliminate
chronic failures and improve mechanical reliability.
• Ensured full compliance with OEM specifications, asset integrity programs, and HSE standards,
maintaining operational readiness for audits and regulatory inspections.
• Provided technical guidance to maintenance teams and ensured proper execution of
mechanical work packs during planned and corrective maintenance campaigns.
• Supported turnaround and shutdown activities through detailed job scoping, resource planning,
and progress tracking to deliver work safely, on time, and within budget.

• Monitored vibration, temperature, and performance parameters of critical rotating equipment to
identify deviations and implement condition-based maintenance actions.
• Ensured strict compliance with OEM specifications, API/ASME codes, and internal mechanical
integrity programs to sustain asset reliability and safety.