CSU Inspection Engineer
LUBEREF
Total years of experience :33 years, 8 Months
• Duties & Responsibilities: Multi discipline Project Quality requirements related to mechanical, Civil, Electrical and Instrumentation in filed. Ensuring flushing & drying of piping & equipment’s, Preservation methods monitoring, Final and box -up Inspections, Checking of subsystems and systems, Mechanical completion verifications, Verification of functional operability, verification of energisation of equipments, Checking & testing all functions as per design, Final Documents review and acceptance, Daily inspection surveillance monitoring with QC Inspectors team, Technical discussions and to resolve site construction issue, Review of Test packs, . Managing and Controlling of Documents. Liaising with PID regarding quality concerns. Review of Daily Reports. Managing of NCR’s and follow-up closure. Attending Regular Daily and Weekly quality/progress/safety meeting with Management, Follow-up for PMT/PID Minutes for compliance, Pre-commissioning Documentation review and activities. Commissioning activities,
• Project details: Brown Field Constructions and Site Installations, Includes of Convection Modules, Burners, Spring Hangers, Filter Skid, Piping, Structure, Electrical Cabling, Instrumentation revamping.
• Duties & Responsibilities: Multi discipline Project Quality requirements related to mechanical, Civil, Electrical and Instrumentation filed. Contract review and Interpretation of client’s specification, Review of Drawings for quality requirements, Review of Quality documents, Preparation of Quality Procedures, Method Statements & formats, Review of Test packs, Review of Qualification documents, Review of subcontractor Procedures/ITP/Method statements. Managing and Control of Documents. Monitoring work done as per approved documents, witnessing tests. Planning for Inspections, Liaising with PMT regarding quality. Arranging for Various inspection and Test requirements, Monitoring Calibrations status. Subcontractors and suppliers development and conducting assessments. Planning & Conducting of ISO System Internal Audits preparing reports & closeout. Review of Daily Reports. Managing of NCR’s and follow-up closure. Managing and Control of Records, Preparation of Final QC Dossier. Attending Regular Weekly and Daily meeting with Management, Clients and Subcontractors, Minutes follow-up for compliance, Pre-commissioning Documentation review and activities. Commissioning Activities
• Project Details: Construction and site Erection of Storage Tanks including 4 No’s 85M dia, Piping including 36” dia, Pumps, , Piping skids, Compressors, Mixers, RO Plant, Fire water System, Cranes, Survey, Buildings, Roads, Culverts, Dykes, Area Grading, Substation communication system, Electrical Equipment’s, Instrumentation Control systems and Other Utilities ETC.
• Duties & Responsibilities: Multi discipline Quality requirements related to mechanical, Civil, Electrical and Instrumentation filed. Contract review and Interpretation of client’s specification, Preparation of Construction procedures & formats. Reviewing of subcontractor method statements. Managing of Documents and records control. Monitoring work done as per QC Procedures & ITP’s, Witnessing tests. Planning for PMC Inspections, Liaising with PMC regarding quality. Arranging for Various inspection and Test requirements, Monitoring Calibrations status. Subcontractors and suppliers development and conducting assessments. Planning & Conducting ISO system audits. Review of Daily Reports. Managing NCR’s. Preparation of Final QC Dossier. Attending Regular meeting with clients and subcontractors.
Service contract and Maintenance Contract for Occidental (OXY) Onshore Oil & Gas field, North Oman.
• Business: Work including Mechanical, Civil, Electrical & Instrumentation at Shop fabrication then Site Installation/Erection, Repair and Maintenance related to Equipment’s, Tanks, On-Plot Piping, Off-Plot Pipelines & Flow lines, Shutdowns, and Structural. Civil works related to Casting & field installation including excavation & backfilling of Buildings, Piping Foundations & Sleepers.
• Working as a ‘Site Sr. QA/QC Engineer’ from Feb 2014 to Sep 2014, reporting to Head Office QA Manager.
• Duties & Responsibilities: Job orders review and finding out exact quality requirements including contact Documents & Drawings. Preparation of quality assurance documents for each job (Quality Plans, Process Procedures, Quality control procedures, Inspection and Test Plans, WPS, PQR and WPQ related to BS, API, AWS and ASME). Conducting WPS & Welder qualification Tests. Developing of system forms, Implementation of procedures, Documents & Data Control & Up-dating for various processes including Welding. Shop & Site Inspections assignments & Control including Hydro testing, Pneumatic testing, Postweld heat treatment, Cathodic Protection Painting & Coating Process including Insulation, Stopaqe, Shrink sleeve, FBE, Roto lining & Composite warping. Arranging for getting Acceptance from client Inspectors, Arranging for Various Testing, Calibrations & Re-validations, NDT (RT, MT.PT.UT), PMI & Ferrite, and Hardness Report reviews, attending regular meetings with top management and clients, Achieving and meeting the OXY specification & Acceptance to International Standards & Codes requirements. Subcontractors and suppliers development and conducting regular assessments. Preparation of Final QC Dossier. Conducting regular ISO system audits. And routine ISO system maintenance and reviews. Daily Reports preparation for welding and welder performances. Regular System Internal Audits and working for closeout of existing NCR’s.
Engineering and Maintenance Contract (EMC) for PDO North Onshore Oil & Gas field.
• Business: Multi discipline Construction (Mechanical, Civil, Electrical & Instrumentation) including Shop manufacturing, Site construction, Erection, Repair and Maintenance works of Mechanical related to Process Tanks, Hot-Tapping main oil pipeline, Shutdowns, On-Plot Piping (ASME B31.3), Off-Plot Flowlines & Pipelines (ASME B31.4 & B31.8) and Structural works (AWS D1.1), Civil related to fields work, Foundations & Buildings, Instrumentation related to Measuring Equipments, Electrical related to Power facilities and Instrumentation activities
• Worked as a ‘Site Sr. QA Engineer’ from Jan 2011 to Jan 2014, report to QA Manager.
• Duties & Responsibilities: Job orders review and finding out exact quality requirements including contact Documents & Drawings. Preparation of quality assurance documents for each job (Quality Plans, Process Procedures, Quality control procedures, Inspection and Test Plans, WPS, PQR and WPQ related to BSI, API 1104 & ASME Sec IX). Conducting WPS & Welder qualification Tests. Developing of system forms, Implementation of procedures, Documents & Data Control & Up-dating for various processes including Welding & Hot Tapping. Shop & Site Inspections assignments & Control including Hydro testing, Pneumatic testing, Postweld heat treatment, Cathodic protection Painting & Coating Process including Insulation, Stopaqe, Shrink sleeve, FBE, Roto, Composite warping. Arranging for getting Acceptance from client Inspectors, Arranging for Various Testing, Calibrations & Re-validations, NDT (RT, MT.PT.UT), PMI & Ferrite, and Hardness Report reviews, attending regular meetings with top management and clients, Achieving and meeting the PDO specification & Acceptance to International Standards & Codes requirements. Subcontractors and suppliers development and conducting regular assessments. Preparation of Final QC Dossier. Conducting regular ISO system audits. And routine ISO system maintenance and reviews. Monthly Reports preparation for welding and welder performances. Regular System Internal Audits and working for closeout of existing NCR’s.
Manufacturer and Contractor of mechanical works (Fabrication & Painting) for Oil fields, Petrochemicals, Industrial and General Projects of major National and International Clients
• Business: Shop manufacturing, Site construction, Erection and Repair works of Bulk Petrochemical Storage Tanks(API-650 & 653), Process Tanks, Pressure Vessels (ASME Sec VIII), Stacks, Chimneys, Conveyors, Cranes, Structures (AWS DI.I), Boiler Ducts, Heavy Steel Structures and Pressure Piping.
• Worked as a ‘QA/QC Manager’ from Mar 2005 to Mar 2010 and report to Asst GM
• Duties & Responsibilities: Pre-bid Review of customer Job/contact Documents & Drawings. Preparation of quality assurance documents for each job (Quality Plans, Process Procedures, Quality control procedures, Inspection and Test Plans, WPS, PQR and WPQ). Developing of forms, Implementation of procedures, Documents & Data Control & Up-dating, Shop & Site Inspections assignments & Control. Arranging for getting Acceptance from client/Third party/Authorized Inspectors, Arranging for Various Testing, Arranging for Calibrations & Re-validations, attending regular meetings with top management and clients, Achieving and meeting the client’s specification & Reference International Standards & Codes requirements. Subcontractors and suppliers development and conducting regular assessments. Preparation of Final QC Dossier. Conducting regular ISO system audits. And routine ISO system maintenance and reviews.
Contractor of Oil and Gas fields for PDO (Petroleum Development of Oman) & DALEEL.
• Business: Shop construction and Site erection of Piping Flow lines, Steel Structures and Concrete Foundations and Pigging Services of Oil Station and well site fields.
• Worked as a ‘QA/QC Manager’ from Dec 2003 to Dec 2004 and report to MD.
• Duties & Responsibilities: Reviewing of Job Documents & Drawings, Preparation of ITP, QA/QC Procedures, Implementation of procedures, Documents Control & Up-dating, Preparation of as-built drawings, Shop & Site Inspections & control, Arranging for getting acceptance from clients Inspectors, Various in-process inspection & Testing related to Mechanical fabrication, painting & Civil works. Calibrations & Re-validations, Meeting the Clients Specification & Reference International Standards & Codes and Preparation of complete QA/QC Dossier.
Third Party Services of Engineering Inspection, Consultancy and Expediting works.
• Worked as ‘Inspection Manager’ from Dec 2000 to Nov 2003 and reported to Director.
• Business: Projects, Construction Works at Site Field and Shop Floor, also at Various Manufacturing Units. Complying with Various Major Industrial and Construction Project client’s, National and international standards and various documents review and approving
• Duties & Responsibilities: Contract Review, Document Review, Document Control, System & Method Development, Providing Documental Assurance to client, Studies of Clint Requirement and finding solution, Inspection Assignment, Visits Arrangement for Inspection, Work getting done in Time. Preparations of final Inspection Reports.
Manufacturing of, storage tanks, Pressure Vessels, Light & Heavy Structure, Pressure piping related to Oil Field, Marine & General Works.
• Business: Oil & GAS fields (ADNOC, ADGAS, ZADCO, GASCO, NPCC), Industrial (GPC), Power and Defense various projects related to Shop Fabrication, Powder Coating, Blasting & Painting.
• Worked as a ‘QA/QC Manager’ from July 1995 to Sept 2000 and report to ‘Plant Manager’.
• Duties & Responsibilities: Developing, Planning & Implementation of Quality System. Preparation of Quality Manual, forms & Quality Procedures. Preparation of Quality assurance documents and Records with respect to job requirement and getting approval from client. Client and our Company’s Quality System Implementation for each job. Third Party Inspection follow-ups. Identifying, ensuring & achievement Clint’s Specifications & International Standards & Codes requirements. Monitoring & Reviewing of all stages inspection & Tests, Identifying quality problems and Rectifying giving feed back to concerned departments. Finally Preparation of final Dossiers for each job orders.
Manufacturers of Pressure Vessels & Heat exchangers.
• Business: Fabrication and Machine shop
• Worked as a “Quality Control Engineer” from June 1994 to June 1995, report to GM.
• Duties & Responsibilities: Drawings & Documents verification, all stages visual and dimensional inspections & Testing, Handling of clients & third party inspectors, ensuring the required specifications. Preparation of all inspections reports and documents, Quality feed back to production.
Manufacturers of Heating Boilers, Transmission Towers & Lighting Poles.
• Business: Fabrication, Machine shop, Tool room, Galvanizing and Blasting & Painting.
• Worked as a “Quality Control Engineer” from may 1992 to May 1994, report to QM.
• Duties & Responsibilities: Design & Documents verification, all stages fabrication, painting & Galvanizing inspection & testing, Preparation of reports and documents, meeting the client’s Specifications, Standard and Codes.
Heavy Machining, Turnkey Fabrication & Erection projects and contractors of Nuclear power projects
• Business: heavy fabrication, Heavy Machine shop.
• Worked as “Quality Control Engineer” from May 1990 to May 1992 report to Director.
• Duties & Responsibilities: All stages inspections, offering inspection and coordinating with clients/third party inspectors for getting approvals at each stage, Preparation of Reports, Follow up and achieving of Clients Specifications.
BACHELOR of ENGINEERING in Industrial Production branch Degree Secured “First Class” in 1989 from "BVB College of Engineering & Technology", “Karnataka University”. ISO 9000-2000: Lead Assessor (IRCA) Course and examination passed in Sept 2005, from "BVQI", at Jeddah, Kingdom of Saudi Arabia. ISO 9000-2000: Internal Audit Course and Certified in Dec-2004 from "Veloci", at Muscat, Sultanate of Oman. AWS CWI course and Examination Passed in July 1997, from "American Welding Society", at Chennai Center, India. N.D.E. Level – II of ASNT in PT, UT, RT & MT and RT Interpretation passed in 1994 and again in 2005 from "NDT Center", at Mumbai, India.