Assistant Production Manager
AL babtain plastic
Total years of experience :17 years, 8 Months
Provides direction ensures resources and manages programs to ensure the
plant's safety and environmental performance to the meet established goal
Improve-develop organizational capabilities through effective performance
management and planning / utilization of the human and capital resources
Lead and coach Operations Managers guiding them in current position and
assisting with career developments and training. Quality of workmanships.
Identifies development opportunities & provides subordinates opportunities
to meet career developments plans and determining the quality standards.
Ensure clear direction, performance goals, job profiles and job expectations
are established for all Team Members. Targets identify staff training needs.
Provide leadership in the areas of staff selection, training and development
facility planning, and construction, process, and procedure implementation, Operations & m/c start up, Color Process & Materials
Cycle time & Prod Quality, Trouble Shooting & set up, M change & maintenance.
Company Profle:
(Company Involved Extrusion blow molding and Injection Molding. Our Products are 3.5, 4, 5, 20,
25, 30 liters Jerry cans, 40, 50, 80, 120, open top barrels and 220 liters Open top and closed top
Barrels as per UN Standards. Diferent types of Caps, Bungs, and O-Rings. Raw material used in
HDPE, LDPE, PP & Various grades)
Duties and Responsibilities Handled:
• Production planning as per requirement of Customer
• Man, power planning to execute the Production plan.
• Machine Scheduling and allocation as per production plan.
• Handled of 80 Man power with 3 shift in-charge.
• Increasing Productivity by efective utilization of Men, Machine and Cycle Time Reduction.
• Capacity planning of machines (Blow Molding and Injection Molding).
• Operations & Maintenance for Extrusion blow molding and Injection molding machines.
(BBM, DCM, KRUPP KAUSIC, OMEGA, ARBURG AND WINDSOR… ETC)
• Responsible for the Pilot Batch Production of New Products development.
• Preparing PPAP (PFC, CONTROLPLAN, PFMEA, SOP)
• Gap analysis for production failures and corrective actions.
• Monitoring the Process Rejections and Corrective Action initiation with QA.
• 5S training to the Operators.
• Preparation of Weekly, Monthly analysis report.
• Kaizen’s & Identifying & execution Continual Improvement projects.
• Reporting to Production manager.
lI
(Company Involved in Extrusion blow molding, Stretch Blow Molding, Compression Molding and
Injection molding. Manufacturing of 30/25 water caps, 38mm al-marai bottles caps, Pepsi, Dew,
Mirenda, 7up caps….etc
Duties and Responsibilities Handled:
• Production planning as per requirement of Customer.
• Man, power planning to Execute the Production plan.
• Capacity planning of machines (Blow Molding Machine and Injection Molding)
• Operating, trouble shouting, and maintenance well experience in making all types of
cap injection molding, compression molding, blow molding and tempo printing.
Machine maintenance for Husky hyelectric, Netstal 3500, Ferromatic 155 & 240, Omega
Omega 200 & 250, demag 175 & 200, sacmi compression moulding… etc.
. Responsible for the regular and periodic monitoring of product for acceptable quality to
The most resent specifcation
• Established proper moulding condition
• Verify correct set up molds presses and auxiliary equipment including granulator conveyer
liquid temperature controls and mold electric control.
• Make minor repair to machines and equipment and notify proper personal of necessary
major repair
• Gate performances, vehicle audit point’s corrective & preventive actions.
• Advising the team on consumable consumption trend, rework, process change, inventory
& extra OT hours.
• Guiding ofcers for performance, ownership & quality of workmanship.
• Maintaining safety, health and environmental policies and procedures.
• Maintain records, and prepare legible reports including such reports, house keeping check
lists, mould cavity data sheets, production downtime report and cycle time sheets etc.
accordance with departmental standarts and quality system standards
• Analysis & redressed of quality issues in the line through QC tool
Company Involved in Automatic injection and Hand blow process for all kinds of plastic, and all kinds of the packing products, used in food, medicine, electronic element, children toys & textiles raw material is PVC, PET HIPS, PP, PE, PSP etc.
Operating, trouble shooting, tool changes, rectified, and M/M maintenance.
Increasing Productivity by effective utilization of Men, m/c & time Reduction
Responsible for the Pilot Batch Production of the New Product development.
Special Knowledge, of Fixtures designs. Achieve the production as per plan
Analytical knowledge of Hydraulic and pneumatic system & Trouble shooting
On Job & material mix training operators, Reporting to Production supervisor
State level winner award (Automatic proto type prymid injection mold making project)