MRO QUALITY MANAGER/ AUDITOR
Airbus
مجموع سنوات الخبرة :18 years, 4 أشهر
Lead and oversee the analysis of findings/issues/nonconformance identified during audits and assessments and follow up for timely corrective and preventative actions to ensure that Quality Assurance Program implemented by company and suppliers and contractors meet regulatory requirements and applicable codes and standards.
Provide recommendations to management on how the company can make improvements that impact revenue, costs and/or customer satisfaction.
Develop and /or improve incoming inspection methods and provide appropriate training.
Contribute to continuous improvement activities, including design and prototyping methods, and maintain knowledge of developing trends in these areas that could improve quality
Identify and recommend process efficiencies and training improvements, which may include creating and maintaining a project plan, training and communication plan.
Ensure commitment to a culture of continuous improvement by eliminating waste, following operations procedures, practicing innovation, problem solving, and teamwork; complying with QMS policies and procedures;
Lead initiatives based on analysis and observed opportunities that would impact operations and our customers in a positive way.
Ensure the development and implementation of risk detection and prevention protocol in alignment with company strategy
Establish, Plan Monitor and Control project quality inspections and conduct internal progress review meetings.
Prepare necessary reports for client submission. (Weekly/monthly reports).
Carrying out surveillance activities on all departments /sections and company /customer hangars & facilities to ensure compliance with approved methods/materials.
Issuing regular guidance and information to quality department and engineering staff to ensure key issues are effectively managed.
Guide QA team in effective issues resolution and handle any escalations Education and Experience
Conduct pre and post meetings with relevant stakeholders and/or QA team to ensure the effective
implementation of corrective actions.
Ensure the collection of required documentation, development of checklists, audit plan and agendas for internal
quality audit of programs and suppliers, contractors and long term agreements to ensure that the audits and assessments are conducted effectively.
Lead effective performance-based audits and assessments in the assigned area of responsibility and conduct internal audits and supplier audits and prepare detailed report
Develop and deploys resources, tools and methodologies that support the business operations and customer needs
Manages a team of quality professionals to ensure compliance to quality standards, including meeting the standards set forth in the Part 145.
Verify the required reports of all tests, qualifications, etc. and elaborate the erection quality dossier and ensure that all external and internal requirements are met before our product reaches our customers
• Manage, support, and assess candidates whilst they are working toward their qualifications.
• Develop, design, deliver and evaluate training and professional development opportunities
• Monitor the work of allocated assessors to ensure they are applying the standards/syllabus consistently throughout assessment activities.
• Support learners through the vocational qualification process by thoroughly preparing them, giving them advice and guidance and providing appropriate feedback
• Plan, deliver and evaluate the necessary underpinning knowledge and other appropriate training and development programs for vocational qualification.
• Ensure accurate, appropriate and timely provision of information for management reports and analysis.
• Produce appropriate reports and written communications as required by the vocational qualification adviser
• Designed On job training program for maintenance inspectors and designated quality control inspectors
• Monitor the production operations through coordination of production audits and maintenance/review of documentation and inspection.
• Evaluating and monitoring of maintenance production through the effective implementation and execution of MSEP program and FAI (First article inspection)
• Maintain working areas in compliance with QMS requirements, standards including materials identification and segregation, equipment validation, calibration, line clearance...etc.
• Analyze product and process failures to ensure effective root cause analysis and implementation of corrective and preventive actions
• Ensure the compliance of executed work with applicable standards and respecting the acceptable quality level (AQL) and perform in process inspection and key /critical tasks IPI/KTL.
• Identify the primary purpose of the FRB and ensure determination of root cause and the implementation of effective and lasting corrective action
• Review trend analyses related to field returns, manufacturing rejects, supplier history, etc. and provide recommendations for improvement and conduct investigative checks on failed components or processes to improve quality.
• Study the applicability/conformity of any project design’s prior quality and customer approval
• Evaluation of quarantined parts and non-conform product and provide guidance to the concerned sections through FRB/MRB meeting
• Review the SOW and contract terms and conduct Surveillance/inspection of daily tasks.
• Identify gaps and recommend corrective action and ensure effective follow-up on the implementation of corrective actions with concerned sections/department.
• Monitor communication and reporting between all maintenance sections/customers and Supplier quality department(SQD)
• Raise SNCR (supplier non-conformance reports) to the SQD and provide all applicable details related to non-conforming products.
• Sustainment of Zero non-conformance within my department and enhance the existing QMS (02 years).
• Perform system audit IAW AS9110 Rev C.
• Design teams - testing to identify product durability and areas of weakness
• Suppliers - working to ensure raw materials and component parts meet the company’s quality standards
• Manufacturing teams - ensuring that equipment and processes follow predetermined quality standards
• Lead the inspections team and conduct quality, Environmental Health and Safety Audits, quality verification inspections and special inspections
• Reports non-conformance, observations and opportunities of improvement via computerized maintenance management system (CMMS)
• Build and monitors SMART RIL program in excel spreadsheets which afford full visibility and tracking, the same program adapted by all the other bases.
• Conduct risk assessment analysis and proactively implement suitable action for any negative trends
• Generate and review procedures, work instructions and methods for MSEP (maintenance standardization evaluation program) for valuable and efficient inspection and evaluation of all products including aircrafts, documents/records (Hard & Soft), Certificate of conformance/calibration, TMDE (Test, Measurement, and Diagnostic Equipment), material (SDS /MSDS), …
• Conduct investigation / implementation of corrective actions to reduce internal and external failure costs then provide assistance in resolution of quality problems
• Develop, document and implement process controls, inspection standards, methods and techniques used by the Repair Station in to guarantee product compliance with engineering, customer requirements, applicable manufacturers’ recommendations standards and regulations
• Establish and maintain the Quality procedures and manuals according to AS 9110 B/C and applicable requirements
• Maintain working areas in compliance with QMS requirements, standards including materials identification and segregation, equipment validation, calibration, line clearance,
• Provide information of current condition of equipment by performing site audit and inspection,
• Assist Sites Manager in developing maintenance standards and procedures.
• Supervise and evaluate refrigeration, ammoniac cooling and electric compressor systems
• Developing asset assessment and risk assessment program.
• Ensure that the maintenance activities and repairs of production assets and associated equipment were carried out using industry best practices, contract requirement, policies and procedures and customer specifications.
• Provide reactive and pro-active maintenance service as per project requirements to all operational equipment.
• Provide a multi-skilled maintenance service, which covers electrical disciplines.
• Liaise with contractors and/or external suppliers as applicable and communicate
• Ensure that all maintenance activities were carried out in accordance to TKIS standard and in line with current company regulation and contracts.
• Provide technical assistance and services to ensure the optimization utilization of resources and performance.
• Perform general study on how to optimize the final product by assuring the maximum utilization of plants and equipment without affecting safety and quality of the outputs and reduce the cost of maintenance.
• Maintain equipment supported by sound diagnostic and problem solving skills,
• Maintain, repair and calibrate electrical, mechanical and instrumentation plant to optimize both reliability and maintainability
• Maintain a safe environment through instruction, policy, and continuous evaluation of maintenance program
• Provide career guidance and job placement assistance also develop study guides, hand-out materials and training aids
• Planning, Control Inspection Program, Coordinate Maintenance activity and organize General Inspection and Control
• Manage the production requests and product release and Production Planning, scheduling for each project.
• Leading the hiring and the assessment committee and brand management team
• Liaise with direction civil aviation regarding accreditation and renewal authorization.
• Conduct scheduled /unscheduled audit and investigation (incident, accident, repetitive failure, components malfunction and VIP requests)
• Perform quality control tasks related to aircraft maintenance and associated components, ground equipment, service equipment and documentation relating to the completion of maintenance tasks performed.
• Perform General Inspection pre- Flight (all trades).
• Ensure that all aircraft operates properly and safely also that high standard of Quality, House Keeping, Health & Safety and Tools control are applied and
• Supervise/Perform repairs, troubleshoot problems, conduct inspections and make upgrades to aircrafts.
• Retain/maintain daily records of and performing scheduled maintenance, making emergency repairs, or preparing for DAC and/or Federal Aviation Administration (FAA) inspections.
• Carry Out Preventative and Predictive Maintenance Inspections
• Ensure that all applicable documents are completed and up to date as work is being progressed.
• Lead trouble shooting and solve technical problems on the aircraft.
• Take an active role in the implementation of solutions for process improvements in these areas
• Hardware monitoring and member teams Maintenance (Electronics / Electricity) for Gulfstream GII /GIII Citation C5, King Air BB200 / 300 / FL350, DASSAULT DA10 and DA50
• Day to day tasks include dismantling, inspecting, testing, repairing and reassembling aircraft engines,
• Conduct routine inspections of aircraft as well as identify, repair, or replace damaged parts.
• Install and upgrade various types of aircraft systems and components.
• Perform regular maintenance checks and activities to ensure optimal systems function.
• Use computer software to enter and maintain repair and inspection records.
• Contact vendors to order parts and equipment.
• Work with vendors and suppliers to source customized parts and equipment.
• Reduce costs by implementing maintenance and inspection routines to minimize damage and wear.
Maintenance Project Management ICT ERP SCM Management EHS & Quality
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: Undergraduate
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