Mohamed Ali Abdelkalik Ali Helal

quality control specialist at pelliconi egypt

• Egypt - Cairo
• My current job since February 2010

Responsibilities:
• Implement & manage the Pelliconi Egypt Quality Management System at the site compliant with GMP guidelines covering manufacturing, packaging, testing, documentation, storage & transportation of products.
• To plan, analyze and review the routine laboratory samples (crowns, plastic compound, metal sheets and plastic bags) by instrumental methods (Micrometer, Digital Caliber, Spectroeye, Hardness Tester, Secure Seal Tester, Abrasion Tester).
• Ensured maintenance of all equipment in coordination with the maintenance department and equipment vendors for seamless achievement of production objectives.
• To perform the calibration, qualification of all the laboratory instruments like Micrometer, Digital Caliber, Spectroeye, Hardness Tester, Secure Seal Tester, Abrasion Tester, Weighing Balance
• Develop & implement quality systems and validate all systems, methods, processes & equipment against applicable Pelliconi Quality System.
• Maintained production related inventory records of the module, ensured Pelliconi Quality system compliance and participated in internal & external audits.
• Maintain reference sample of each raw, packaging material and finished product and review the production & packaging batch record due to Pelliconi Quality System regulations, maintains and updates an efficient documentation control system and checking all raw material and final production.
• Are dealing with customers and with our foreign partner for problem solving.
• Organize internal audits related to QMS and GMP compliance, coordinate external audits by regulatory bodies and ensure closing of all observations.
• Revising for External audits according to ISO 9001 and FSSC 22000.
• Design & deliver instructor led training programs covering all aspects of the quality assurance functions.
• Periodically reviewed & analyzed production reports, initiated corrective actions for deviations, identified opportunities for quality improvements according to HACCP.

Highlights:
• Aid in Coordinated the successful completion of 3 major audits - Coca-Cola, Pepsi cola and Heineken Audit Assurance - with zero critical observations. Benefit: Agreement to be one of their authorized supplier.
• Made significant contributions to the implementation of Pelliconi Quality System at the site. Benefit: Delivered improvements in quality, safety & process and promoted operational excellence.
• Aid in Coordinated the successful completion of 2 major audits DNV. Benefit: Pelliconi Egypt has assessed and complied with FSSC 22000 and ISO 9001:2008.