QC INSPECTOR - INSULATION
Descon Engineering
Total years of experience :5 years, 3 Months
Skills/Responsibilities :
In Hot Insulation
• Verifying of insulation material to be used Calcium silicate, Mineral wool, Foam glass, Polyisocyanurate and cladding, accessories.
• Inspection of cleanliness of surface to be insulated (dust, grease, coating conditions, etc..)
• Inspection of Insulation surface is uniform without gaps and voids, Tightness of joints & fasteners.
• Inspection of Weather Protection / Cladding
• Ensure the Insulation is Clean & Dry
• Inspect for proper overlaps of metals and flashing
• Verify the location of bands, screws, S-clips, J-Clips and breather spring is as specified.
• Preparing and raising Request for Inspection to client
• Witness Final Insulation Inspection with Client.
In Cold Insulation
• Verifying of insulation material to be used Foam glass, Polyisocyanurate, Polyurethane and cladding materials
• Inspection of cleanliness of surface to be insulated (dust, grease, coating conditions, etc..)
• Inspection of Insulation surface is uniform without gaps and voids
• Check Vapour barriers / vapour stops are correctly installed, Tightness of joints & fasteners, Contraction joints are correctly installed, Thickness and layering
• Inspection of Weather Protection / Cladding
• Ensure the Insulation is Clean & Dry
• Inspect for proper overlaps of metals and flashing
• Verify the location of bands, screws, S-clips, J-Clips is as specified
• Preparing and raising Request for Inspection to client
• Witness Final Insulation Inspection with Client.
Ensure all insulation and associated works carried out in accordance with the specification.
Preparing the necessary documentation and ensuring proper filing of documents.
Skills/Responsibilities :
• Generate request for NDE (RT, MPT, DPT)
NDE Coordination (MT, UT, RT.DPI, PMI)
• Maintain record of all inspection activities
• Data Entry of welding reports and NDE test reports in PTS
• Ensure control in quality of welding - before, during and after completion.
• Preparing and raising Request for Inspection to client
• Final Dimensional Inspection with client
• Coordinating to client regarding of the Daily Progress
• Responsible for the quality implementation of Project Quality System regarding welding activities in contract project
• Ensuring that all welders are qualified and certified to perform the necessary welding activities and job clearance cards are issued
• Review weld maps and weld identification prior to any fabrication and welding jobs
• Checking the materials conform to the material submittals.
• Preparing the necessary documentation (two-week look ahead inspection schedule, request for Inspection etc) and ensuring proper filing of documents.
• Checking and verifying revisions to drawings.
• Perform fit-up and dimensional checks prior to welding and the fabrication conforms to the drawings.
• Witness all NDT tests like RT, UT, PT and MT based on requirements after final visual inspection.
• Submittal of weekly report for weld rejection rate - linear, joint basis and project weld status and successful close out of NCR’s if any.
• Prepare weld summary sheet and to provide the NDE reports for the hydro test package and Tie in package for Client verification and approval.
• Prepare Inspection dossiers and final documentation required as per ITP, for client approval, acceptance of product and to support the Mechanical Completion Certificate (MCC).
Skills/Responsibilities:
To meet production target and to assign workloads to sub-contractors based on manpower available.
To maintain quality of the product with approved drawings and applicable documents.
Identifying materials, transferring to the sub-contractors and following up of status based on planning requirements.
Identify new subcontractors as per overall project assigned from client.
Sub-contractor rating, improvement, evaluation and new subcontractor development.
I am Diploma holder in Mechanical Engineering(3 years) Passed First Class with Distinction. (82 %) Proficient with Windows applications, MS Office, Accounting packages, AutoCAD and Internet explorer.